19039

Case IH 19039 – Engine Control Unit (ECU) / Aftertreatment Control Module: Exhaust gas temperature sensors signal drift at cold start only. Upstream oxidation catalyst temperature sensor comparison to a calculated temperature value failure.

Issue description

The engine's control system has detected that the temperature reading from the upstream Diesel Oxidation Catalyst (DOC) exhaust gas temperature sensor is inaccurate. During a cold start, the sensor's reported temperature is drifting out of the expected range when compared to ambient air and engine coolant temperatures.

Applies to these machines

  • Tier 4b
  • Farmall 100C
  • Farmall 105A
  • Farmall 105C
  • Farmall 105U
  • Farmall 110A
  • Farmall 110C
  • Farmall 110U
  • Farmall 115A
  • Farmall 115C
  • Farmall 115U
  • Farmall 120U
  • Maxxum 120
  • Maxxum 125
  • Maxxum 130
  • Maxxum 140
  • Puma 140
  • Axial-Flow 5130
  • Axial-Flow 5140
  • Axial-Flow 7130
  • Axial-Flow 7140
  • Axial-Flow 7150
  • Axial-Flow 7230
  • Axial-Flow 7240
  • Axial-Flow 7250
  • Axial-Flow 9230

Check the cause

  1. Perform a cold soak comparison by letting the machine sit overnight so the engine and exhaust system completely cool down to ambient temperature.

  2. Connect a diagnostic scan tool and view live data for the Upstream DOC Exhaust Gas Temperature (EGT) sensor without starting the engine.

  3. Compare the upstream EGT reading to the ambient air temperature and engine coolant temperature. They should be nearly identical; significant variance indicates sensor drift.

  4. Inspect the 2-pin Bosch electrical connector and the wiring harness leading to the sensor for corrosion, melting, or chafing.

Repair steps

  1. Preparation

    Turn off the machine, remove the key, and disconnect the battery to prevent electrical shorts. Ensure the exhaust system is completely cool.

  2. Locate the Sensor

    Locate the upstream oxidation catalyst (DOC) temperature sensor on the exhaust aftertreatment assembly (usually the first sensor right after the turbocharger/exhaust manifold).

  3. Disconnect

    Unplug the 2-pin electrical connector from the sensor.

  4. Removal

    Using a 17mm wrench (or specialized sensor socket), carefully unscrew the sensor from the exhaust pipe. Note: Because of extreme heat cycling, these sensors often seize. Apply penetrating oil to the threads and let it sit if it does not break loose easily.

  5. Installation

    Apply a small amount of high-temp anti-seize compound to the threads of the new sensor (ensure absolutely no anti-seize touches the sensor probe itself). Thread the new sensor into the exhaust pipe (M14x1.5 thread) and tighten to the manufacturer's torque specification.

  6. Reassembly

    Reconnect the 2-pin electrical connector until it clicks. Reconnect the battery.

  7. Clear Codes

    Turn the ignition on, connect your diagnostic tool, and clear the 19039 fault code. Start the engine and verify the code does not return.

Parts you might need

(7)
  • Exhaust Gas Temperature Sensor (Upstream DOC)

    47478880

    Replaces older OEM numbers: 47367178, 87482353, and 1987588C1. M14x1.5 thread, 17mm hex head, 2-pin Bosch plug.

  • Exhaust Gas Temperature Sensor (Upstream DOC)

    47367178

    Older OEM number replaced by 47478880

  • Exhaust Gas Temperature Sensor (Upstream DOC)

    87482353

    Older OEM number replaced by 47478880

  • Exhaust Gas Temperature Sensor (Upstream DOC)

    1987588C1

    Older OEM number replaced by 47478880

  • Exhaust Gas Temperature Sensor (Upstream DOC) - Cojali

    2263041

    Aftermarket option

  • Exhaust Gas Temperature Sensor (Upstream DOC) - DT Spare Parts

    7.25518

    Aftermarket option

  • Exhaust Gas Temperature Sensor (Upstream DOC) - Akusan

    AD-188568

    Aftermarket option

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