19473

Case IH 19473 – Engine Control Unit (ECU): No load error of Exhaust flap powerstage

Issue description

The Engine Control Unit (ECU) is trying to send power to the exhaust flap relay or actuator, but it detects an open circuit (zero electrical load).

Applies to these machines

  • Tier 4b
  • Magnum
  • Steiger
  • Optum

Check the cause

  1. Turn off the ignition switch and locate the Exhaust Flap Actuator and the Exhaust Flap Relay

  2. Check if the Exhaust Flap relay connector or the actuator connector is disconnected, loose, or heavily corroded

  3. Disconnect the connector and check the wiring harness for a cut or broken wire. Test for DC continuity between the exhaust flap relay/actuator pins and the corresponding ECU pins

  4. Check if the exhaust flap operates freely or if it is mechanically seized, which can sometimes cause the relay/powerstage to fail

Repair steps

  1. Switch off ignition

    Switch off the ignition and allow the ECU to power down completely (complete afterrun).

  2. Reseat Connections

    If the connector was simply loose, clean the pins with contact cleaner, reconnect it securely, and clear the error code.

  3. Repair Wiring

    If continuity testing reveals a broken wire between the ECU and the exhaust flap relay, splice and repair the wiring harness.

  4. Replace Relay/Actuator

    If the wiring is intact and the connector is secure, the internal coil of the Exhaust Flap Relay or the Actuator itself has failed (open circuit). Replace the faulty relay or actuator.

  5. Clear Codes

    Cycle the ignition key ON and OFF, then use the diagnostic tool to clear the permanent error.

Parts you might need

(3)
  • Exhaust Flap Actuator

    Specific to the exact engine serial number of the machine

  • Exhaust Flap Relay

    Specific to the exact engine serial number of the machine

  • Exhaust Flap Regulating Valve

    1K0906283A

    VAG equivalent

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