2124

Case IH 2124 – Transmission Control Module (TCM): Flywheel torque sensor not calibrated / fitted in error

Issue description

On 16x16 transmissions, the flywheel torque sensor has not been successfully calibrated. On 24x24 transmissions, the sensor is detected but should not be present or enabled (configuration mismatch).

Applies to these machines

  • Maxxum
  • Case IH Maxxum series (120, 130, 140)
  • Case IH Puma series (140, 185, 200, 210, 220, 240, 260)
  • Case IH Optum series

Check the cause

  1. Verify Transmission Type: Determine if the tractor has a 16x16 or 24x24 transmission. If it is a 24x24, the sensor may be installed by mistake or the controller software is misconfigured.

  2. Check for Sub-Codes (U-Codes): When attempting calibration, monitor the dash for specific "U" error codes: U80 (calibration unsuccessful), U81 (no signal), U82 (no 12V power for C3 and C4 solenoids), or U83 (4-5 synchro did not shift to 4).

  3. Inspect Wiring and Fuses: Check the physical connection at the flywheel speed/torque sensor (located on the drive shaft/flywheel housing) and verify the module fuses are intact.

Repair steps

  1. Warm Up the Tractor

    Ensure the transmission oil temperature is at least 60°C (140°F). Calibration will be blocked if the oil is too cold.

  2. Enter Calibration Mode

    Access the tractor's "HH" or "ch" calibration menus via the lower central display on the dashboard using the "h" and "m" keys.

  3. Select the Channel

    Navigate to the specific channel for transmission clutches and flywheel torque sensor calibration.

  4. Run the Calibration

    Follow the on-screen prompts. The system will determine the current required to turn the input/output shaft at the required speed.

  5. Monitor for Errors

    If a four-digit number beginning with "2" (like 2124) or a "U" code (like U80) appears, the calibration has failed.

  6. Retry or Replace

    If U80 appears, retry the procedure. If it fails repeatedly or throws a U81 (no signal), the sensor itself is faulty and must be replaced.

Parts you might need

(1)
  • Flywheel Torque Sensor / Flywheel Speed Sensor

    Located on the drive shaft near the flywheel. Ensure the sensor is properly gapped/seated upon installation so the incremental wheel can be read accurately.

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