2595 (519168.17) - DEC

Case IH 2595 (519168.17) - DEC – Transmission Control Module (TCM) / Transmission Control Unit (TCU): Even Clutch Pressure Sensor Signal Lower Than Expected

Issue description

The Transmission Control Module (TCM/TCU) is receiving a voltage or pressure signal from the Even Clutch Pressure Sensor that falls below the minimum expected threshold.

Applies to these machines

  • MAXXUM T4E

Check the cause

  1. Use a diagnostic scan tool to view the real-time parameters of the Even Clutch Pressure Sensor and check if the fluid temperature reaches normal operating values

  2. Inspect the transmission wiring harness and the specific connector for the Even Clutch Pressure Sensor for dirty connections, broken wires (open circuit), or wires shorting to ground

  3. Connect a multimeter to the transmission terminal pins corresponding to the Even Clutch Pressure Sensor to verify voltage and check for shorts

  4. Rule out mechanical pressure loss by checking for valve body gasket leaks, which can trigger clutch pressure faults even if the sensor itself is functioning correctly

Repair steps

  1. Safely park the machine, engage the parking brake, and ensure the engine is off and hydraulic pressure is relieved.

    Safely park the machine, engage the parking brake, and ensure the engine is off and hydraulic pressure is relieved.

  2. Locate the Even Clutch Pressure Sensor on the transmission housing or valve body.

    Locate the Even Clutch Pressure Sensor on the transmission housing or valve body.

  3. Disconnect the electrical harness connector from the sensor, checking again for any dirt or corrosion.

    Disconnect the electrical harness connector from the sensor, checking again for any dirt or corrosion.

  4. Unthread and remove the faulty Even Clutch Pressure Sensor.

    Unthread and remove the faulty Even Clutch Pressure Sensor.

  5. Install the new Even Clutch Pressure Sensor (many systems use a 40-bar pressure sensor for this application).

    Install the new Even Clutch Pressure Sensor (many systems use a 40-bar pressure sensor for this application).

  6. Reconnect the electrical harness.

    Reconnect the electrical harness.

  7. If valve body gaskets were found to be leaking during diagnosis, rebuild the clutch control pressure (CCP) valve body and replace the gaskets.

    If valve body gaskets were found to be leaking during diagnosis, rebuild the clutch control pressure (CCP) valve body and replace the gaskets.

  8. Clear the fault codes using a diagnostic scan tool and perform a road test, accelerating through the gears to ensure the transmission no longer skips even gears.

    Clear the fault codes using a diagnostic scan tool and perform a road test, accelerating through the gears to ensure the transmission no longer skips even gears.

Parts you might need

(1)
  • Even Clutch Pressure Sensor

    In many dual-clutch systems, the Odd and Even clutch pressure sensors are identical parts (e.g., 40-bar sensors). Two sensors are typically required per gearbox (one for the odd clutch, one for the even clutch).

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