275

Case IH 275 – Engine Control Module (ECM / ENG): Front Pumping Element of the CAPS Fuel Pump

Issue description

The mechanical system of the front pumping element is not responding properly, is out of adjustment, or has suffered a mechanical failure.

Applies to these machines

  • MX Magnum
  • STX Steiger
  • MX180
  • MX210
  • MX220
  • MX230
  • MX240
  • MX255
  • MX270
  • MX285
  • 275
  • STX275
  • STX325
  • 2377
  • 2388
  • 2577
  • 2588
  • Patriot 4420
  • FLX3010
  • FLX3510
  • FLX4010
  • FLX4510

Check the cause

  1. Check fuel filters for restriction or plugging, which can cause intermittent codes (Fault Code 275 and 328).

  2. Verify that the fuel lift pump is supplying adequate pressure to the CAPS pump.

  3. Inspect the engine wiring harness for failures that could trigger the fault.

  4. Check for active electrical circuit Fault Codes 271 or 272 (Front Pumping Valve Circuit) and troubleshoot those first if present.

  5. Use an Electronic Service Tool (EST) to run the 'Pumping Plunger Cutout Test' to verify element performance.

Repair steps

  1. Perform Pumping Plunger Cutout Test

    Connect the Electronic Service Tool (EST) and perform the Pumping Plunger Cutout Test.

  2. Evaluate test results

    If the front pumping element fails to perform equally to the rear element or fails to maintain accumulator pressure, the mechanical pumping element has failed.

  3. Replace components

    Replace the fuel accumulator module. Note: Because individual CAPS pump components are highly complex and prone to wear, most dealers and diesel shops replace the entire CAPS Fuel Injection Pump assembly as a remanufactured unit or install a P-Pump conversion kit.

  4. Reconnect components

    Once the new pump or accumulator module is installed, reconnect all components and turn the key switch to the 'ON' position.

  5. Idle engine

    Start the engine and let it idle for one minute.

  6. Verify fault code

    Using the EST, verify that Fault Code 275 is now inactive.

  7. Erase fault codes

    Erase the inactive fault codes using the EST to complete the repair.

Parts you might need

(9)
  • CAPS Fuel Injection Pump (Remanufactured)

    4076442

    Fits 8.3L Cummins ISC/QSC engines. Usually sold with a core charge.

  • CAPS Fuel Injection Pump (Remanufactured)

    4076442RX

    Fits 8.3L Cummins ISC/QSC engines. Usually sold with a core charge.

  • CAPS Fuel Injection Pump (Remanufactured)

    4010173

    Fits 8.3L Cummins ISC/QSC engines. Usually sold with a core charge.

  • CAPS Fuel Injection Pump (Remanufactured)

    4010173R

    Fits 8.3L Cummins ISC/QSC engines. Usually sold with a core charge.

  • CAPS Fuel Injection Pump (Remanufactured)

    JR4076442

    Fits 8.3L Cummins ISC/QSC engines. Usually sold with a core charge.

  • CAPS Fuel Injection Pump (Remanufactured)

    4076443

    Fits 8.3L Cummins ISC/QSC engines. Usually sold with a core charge.

  • CAPS Pump Replacement/Conversion Kit

    CAPSKITM

    Converts the problematic CAPS system to a heavy-duty In-Line 'P' 7100 Fuel Injection Pump.

  • Fuel Accumulator Module

    If rebuilding the pump locally, the accumulator module houses the front pumping element.

  • Fuel Filters

    Primary and secondary diesel fuel filters (must be replaced when servicing the CAPS pump).

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