3677

Case IH 3677 – Engine Control Unit (ECU): DFC for valve position sensor voltage SRC low

Issue description

The Engine Control Unit has detected that the voltage signal returning from the Exhaust Gas Recirculation (EGR) valve position sensor has dropped below the acceptable minimum threshold. This typically indicates a short to ground in the sensor circuit, a failed internal sensor, or a damaged wiring harness.

Applies to these machines

  • Farmall
  • skid steer
  • Farmall 85A
  • Farmall 95A
  • Farmall 105A
  • Farmall 115A
  • Farmall 85C
  • Farmall 95C
  • Farmall 105C
  • Farmall 115C
  • Farmall 95U
  • Farmall 105U
  • Farmall 115U
  • Quantum Series
  • Puma
  • Steiger
  • Skid Steer Loaders (SSL)
  • Compact Track Loaders (CTL)
  • TR270B

Check the cause

  1. Check the wiring harness and connectors between the EGR valve position sensor and the Engine Controller (EDC) for chafing, corrosion, or a short to ground

  2. Verify that the sensor is receiving the proper 5V reference voltage and has a solid ground connection from the ECU

  3. Remove and inspect the EGR valve for excessive carbon buildup or mechanical binding, which can cause the actuator to overwork and the sensor to read out of bounds

Repair steps

  1. Disconnect battery

    Disconnect the machine's battery to prevent electrical shorts during service.

  2. Disconnect EGR valve connector

    Locate the EGR valve assembly on the engine and disconnect the electrical connector.

  3. Repair wiring harness

    If the wiring harness is damaged or shorted to ground, repair or replace the affected wiring section.

  4. Clean EGR valve and tubing

    If the wiring is intact, remove the EGR valve assembly. Clean the EGR valve and the EGR tubing using a solvent to remove carbon deposits.

  5. Replace EGR valve assembly

    If the position sensor (which is integrated into the EGR valve actuator) has failed electronically, install a new EGR valve assembly.

  6. Reconnect components

    Reconnect the EGR valve harness and the battery.

  7. Calibrate and clear codes

    Connect the Case IH Electronic Service Tool (EST). Clear the fault codes. If the EGR valve or the EDC was replaced, follow the appropriate EST procedure to restore the engine's self-learning parameters and calibrate the new valve. (Note: If the fault persists after replacing the valve and repairing wiring, the EDC itself may need to be reprogrammed or replaced).

Parts you might need

(2)
  • Exhaust Gas Recirculation (EGR) Valve Assembly

    5801669153

    Replaces older part number 5801608746

  • Exhaust Gas Recirculation (EGR) Valve Assembly

    5801608746

    Older part number

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