Case IH 3793 – Engine Control Module (ECM) / Electronic Diesel Control (EDC): Diesel particulate filter (DPF) : Conditions non plausible for DPF emergency regeneration
Issue description
The engine management system is attempting to perform an emergency (forced) regeneration of the Diesel Particulate Filter to burn off accumulated soot, but the required operating conditions (such as exhaust temperatures, pressure differentials, or sensor plausibility) are not being met, preventing the regeneration cycle from executing.
Applies to these machines
10 machines- Puma 130
- Puma 145
- Puma 160
- Puma 170
- Puma 185
- Puma 200
- Puma 215
- Puma 230
- Magnum series
- Farmall tractors
Check the cause
Check for accompanying sensor codes related to the Intake Air Pressure Sensor (Codes 3794, 3795) or the DPF Differential Pressure Sensor (Codes 3796, 3797, 3798)
Inspect DPF Pressure Sensor hoses for blockages, melting, or leaks which can cause implausible readings
Check fuel delivery system for inlet/return restrictions, air ingress into the fuel supply, or poor performance of the gear supply (lift) pump
Verify if an ECM software update is available to resolve known frequent regeneration monitor defects
Repair steps
Read DTCs
Connect a compatible diagnostic scan tool to the tractor and read all active and stored Diagnostic Trouble Codes (DTCs) from the EDC/ECM.
Inspect DPF differential pressure sensor and hoses
Visually inspect the DPF differential pressure sensor and its connecting hoses. If the hoses are cracked, brittle, or blocked with soot, replace the hoses.
Monitor live data and replace sensor if necessary
Monitor the live data for the DPF Delta Pressure Sensor and Intake Air Pressure Sensor. If the pressure sensor readings do not change under load or read out of range, replace the DPF Delta Pressure Sensor.
Perform fuel pressure test
Perform a fuel pressure test to ensure the high-pressure pump and lift pump are delivering adequate fuel without air bubbles. Repair any fuel leaks or restrictions found.
Update ECM software
Flash/update the ECM with the latest software calibration from Case IH to resolve any logic errors preventing emergency regeneration.
Clean or replace DPF filter
If all sensors and fuel systems are functioning properly, the DPF filter itself may be face-plugged or overloaded beyond the threshold where emergency regeneration is permitted. In this case, the DPF must be removed and professionally cleaned or replaced.
Reset soot load and verify operation
Once repairs are made, use the diagnostic tool to reset the DPF soot load values and command a stationary forced regeneration to verify the system operates normally.
Parts you might need
(3)DPF Delta Pressure Sensor
84286249Alternate OEM number: 2859674. Aftermarket options include HELLA 6PP 009 409-091 and DT Spare Parts 7.56622.
DEF Filter
47364243Diesel Particulate Filter (DPF) Assembly
Specific OEM part numbers vary heavily depending on the exact tractor model and engine displacement.
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