3795

Case IH 3795 – Engine Control Unit (ECU) / Electronic Diesel Control (EDC): Intake air pressure sensor : Plausibility Check for air pressure at the upstream of intake valve sensor.

Issue description

The Engine Control Unit is receiving an illogical or out-of-range signal from the intake air pressure (boost pressure) sensor. The ECU runs a plausibility check by comparing the intake manifold pressure reading against other system pressures (such as the atmospheric pressure sensor). If the values do not align—for example, if the boost pressure does not match atmospheric pressure when the engine is off—this fault is triggered.

Applies to these machines

  • Farmall
  • skid steer
  • Compact Track Loaders (CTL)
  • SR130
  • SR160
  • SR200
  • Puma
  • Steiger
  • Magnum
  • Maxxum
  • Combines
  • 7010 series

Check the cause

  1. Perform a Key-On, Engine-Off (KOEO) Test using an Electronic Service Tool (EST) to compare the Intake Air Pressure (Boost) Sensor reading to the Atmospheric Pressure Sensor reading. They should be nearly identical with the engine off.

  2. Inspect the wiring harness leading to the boost pressure sensor for chafed wires, short circuits (to ground or power), or an open circuit.

  3. Check the sensor connector pins for corrosion, bent pins, or loose connections.

  4. Physically inspect the intake manifold and hoses for blockages, severe leaks, or detached lines that could cause an implausible pressure drop.

  5. Remove the sensor and inspect the sensor port on the intake manifold to ensure it is clean and free of soot or debris buildup.

Repair steps

  1. Prepare machine

    Turn off the machine, remove the key, and allow the engine to cool.

  2. Locate sensor

    Locate the Intake Air Pressure / Boost Pressure Sensor on the intake manifold (often located just above the oil filter on larger engines like the 7010 combine).

  3. Disconnect harness

    Disconnect the electrical wiring harness connector from the sensor.

  4. Remove retaining bolt

    Remove the retaining bolt(s) securing the sensor to the manifold.

  5. Remove sensor

    Carefully pull the sensor out of the mounting port.

  6. Clean port

    Clean the mounting port on the intake manifold, ensuring no debris falls into the intake.

  7. Install new sensor

    Lubricate the O-ring/seal on the new sensor slightly to prevent tearing, and press the new sensor into the port.

  8. Secure sensor

    Install and tighten the retaining bolt to secure the sensor.

  9. Reconnect harness

    Reconnect the electrical harness connector.

  10. Clear codes and verify

    Use the Electronic Service Tool (EST) to clear the fault codes and monitor live pressure readings to verify the plausibility check now passes.

Parts you might need

(8)
  • Intake Air Pressure Sensor / Manifold Boost Pressure Sensor

    504372225

    Common boost pressure sensor for FPT engines. Replaces 504073323.

  • Intake Air Pressure Sensor / Manifold Boost Pressure Sensor

    504073323

    Replaced by 504372225.

  • Air Pressure and Temp Sensor

    504369148

    Air Pressure and Temp Sensor used on F5C engines (e.g., SR200 Skid Steers). Replaces 504245257.

  • Air Pressure and Temp Sensor

    504245257

    Replaced by 504369148.

  • Intake Air Pressure Sensor / Manifold Boost Pressure Sensor

    2852821

    Alternate OEM number for Sisu/FPT engine applications.

  • Manifold Boost Pressure Sensor

    SBA185746160

    Manifold Boost Pressure Sensor specific to certain compact equipment like SR130/SR160 Skid Steers.

  • Intake Air Pressure Sensor / Manifold Boost Pressure Sensor

    0281006102

    Direct OEM supplier part number (Bosch).

  • Intake Air Pressure Sensor / Manifold Boost Pressure Sensor

    0281006028

    Direct OEM supplier part number (Bosch).

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