Case IH 4003 – DV Module (Directional Valve module): Signal from Remote Flow Potentiometer 1 (AUX 1) - out of range
Issue description
The voltage signal coming from the flow control potentiometer (the dial or switch used to set hydraulic flow for the #1 auxiliary remote valve) is outside the expected operating parameters (either too high or too low).
Applies to these machines
5 machines- Maxxum
- Magnum
- Steiger
- Puma
- Optum
Check the cause
Inspect the wiring harness and connectors between the armrest flow potentiometer for Remote 1 and the DV module for open circuits, shorts to ground, or shorts to power
Visually inspect the potentiometer for physical damage, wear, or loose connections
Perform a component swap test: swap the Remote 1 flow potentiometer with the Remote 2 flow potentiometer. If the fault code changes to 4007, the potentiometer itself has failed
Attempt to recalibrate the remote switch through the tractor's display monitor before assuming the part has failed
Repair steps
Disconnect battery
Disconnect the tractor's battery power to prevent electrical shorts.
Remove armrest cover
Remove the bottom cover of the armrest console. This usually involves removing several Allen head screws that hold the lower cover in place.
Remove potentiometer assembly
Locate the Remote 1 flow potentiometer/switch assembly. Remove the retaining screws holding the remote lever/potentiometer to the armrest.
Disconnect wiring
Unhook the wiring connector from the faulty potentiometer.
Install new potentiometer
Install the new potentiometer/switch assembly and secure it with the retaining screws.
Reconnect wiring
Reconnect the electrical connector.
Reassemble armrest
Reassemble the armrest console cover.
Reconnect battery
Reconnect battery power.
Clear codes and recalibrate
Use the tractor's display monitor or an Electronic Service Tool to clear the fault codes and recalibrate the new remote switch. Test the operation of Remote 1 to ensure the code does not return.
Parts you might need
(8)Remote Flow Potentiometer / Armrest Control Switch
Generic Part Name
Potentiometer
87605245fits various Case IH and New Holland tractors
Potentiometer
122756A3replaces older numbers 122756A1, 122756A2
Potentiometer/Control Switch
84169306Potentiometer/Control Switch
418107A1Armrest Control Switch assembly
AS164041APPotentiometer
A186061common on older Magnum series like 7100/7200/8900
Potentiometer
111448A1common on older Magnum series like 7100/7200/8900
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