4003

Case IH 4003 – DV Module (Directional Valve module): Signal from Remote Flow Potentiometer 1 (AUX 1) - out of range

Issue description

The voltage signal coming from the flow control potentiometer (the dial or switch used to set hydraulic flow for the #1 auxiliary remote valve) is outside the expected operating parameters (either too high or too low).

Applies to these machines

  • Maxxum
  • Magnum
  • Steiger
  • Puma
  • Optum

Check the cause

  1. Inspect the wiring harness and connectors between the armrest flow potentiometer for Remote 1 and the DV module for open circuits, shorts to ground, or shorts to power

  2. Visually inspect the potentiometer for physical damage, wear, or loose connections

  3. Perform a component swap test: swap the Remote 1 flow potentiometer with the Remote 2 flow potentiometer. If the fault code changes to 4007, the potentiometer itself has failed

  4. Attempt to recalibrate the remote switch through the tractor's display monitor before assuming the part has failed

Repair steps

  1. Disconnect battery

    Disconnect the tractor's battery power to prevent electrical shorts.

  2. Remove armrest cover

    Remove the bottom cover of the armrest console. This usually involves removing several Allen head screws that hold the lower cover in place.

  3. Remove potentiometer assembly

    Locate the Remote 1 flow potentiometer/switch assembly. Remove the retaining screws holding the remote lever/potentiometer to the armrest.

  4. Disconnect wiring

    Unhook the wiring connector from the faulty potentiometer.

  5. Install new potentiometer

    Install the new potentiometer/switch assembly and secure it with the retaining screws.

  6. Reconnect wiring

    Reconnect the electrical connector.

  7. Reassemble armrest

    Reassemble the armrest console cover.

  8. Reconnect battery

    Reconnect battery power.

  9. Clear codes and recalibrate

    Use the tractor's display monitor or an Electronic Service Tool to clear the fault codes and recalibrate the new remote switch. Test the operation of Remote 1 to ensure the code does not return.

Parts you might need

(8)
  • Remote Flow Potentiometer / Armrest Control Switch

    Generic Part Name

  • Potentiometer

    87605245

    fits various Case IH and New Holland tractors

  • Potentiometer

    122756A3

    replaces older numbers 122756A1, 122756A2

  • Potentiometer/Control Switch

    84169306
  • Potentiometer/Control Switch

    418107A1
  • Armrest Control Switch assembly

    AS164041AP
  • Potentiometer

    A186061

    common on older Magnum series like 7100/7200/8900

  • Potentiometer

    111448A1

    common on older Magnum series like 7100/7200/8900

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