Case IH 4178 – DU Module: Rear EHR control no.3 - open circuit (DU module only)
Issue description
The system has detected an "open circuit" in the electrical circuit responsible for controlling the #3 Rear Electro-Hydraulic Remote (EHR) valve. This means electrical continuity has been lost, preventing the controller from operating the #3 remote valve. The interruption is typically caused by a disconnected plug, a broken wire in the harness, or an internally failed (open) solenoid coil on the valve itself.
Applies to these machines
6 machines- Maxxum
- Steiger
- Quadtrac
- Puma
- Magnum
- Optum
Check the cause
Locate the #3 rear remote valve on the rear hydraulic valve stack.
Check the electrical connectors plugging into the #3 remote valve solenoids to ensure they are fully seated, locked, and free of dirt, debris, or corrosion.
Trace the wiring harness from the rear remotes back toward the cab, paying special attention to areas secured with 'P' clamps or passing through articulation joints.
Disconnect the harness at the #3 valve and use a multimeter to measure the resistance across the solenoid coil pins to check for an internally open coil.
If the coil tests good, check the harness for continuity back to the DU module to isolate a broken wire.
Repair steps
Relieve Pressure & Power Down
Turn off the tractor, lower all implements, and relieve hydraulic pressure in the system. Turn off the battery disconnect switch.
Inspect and Clean
Disconnect the electrical connectors at the #3 EHR valve. Spray the contacts with electrical contact cleaner and inspect for pushed-out pins or moisture intrusion.
Test the Solenoids
Test the top and bottom solenoids of the #3 valve for continuity. If a solenoid is open, replace the faulty solenoid coil or the affected EHR valve section.
Repair the Harness
If the solenoids are functional, trace the wiring harness to locate the break. Carefully open the wire loom at suspected pinch points or articulation joints.
Splice or Replace
Repair the broken wire using weather-sealed (heat-shrink) butt connectors. If the harness is severely chafed or degraded, replace the entire EHR control valve wire harness section.
Reassemble and Clear Codes
Reconnect all plugs, restore battery power, and start the tractor. Clear the inactive fault codes from the DU module and actuate the #3 remote to verify the repair.
Parts you might need
(5)EHR Control Valve Wire Harness
84158327Verify the exact harness based on the tractor's chassis number and the number of rear spools (e.g., 3-spool vs. 4-spool).
EHR Control Valve Wire Harness
84151662Verify the exact harness based on the tractor's chassis number and the number of rear spools (e.g., 3-spool vs. 4-spool).
EHR Control Valve Wire Harness
82032993Verify the exact harness based on the tractor's chassis number and the number of rear spools (e.g., 3-spool vs. 4-spool).
EHR Control Valve Wire Harness
51618178Verify the exact harness based on the tractor's chassis number and the number of rear spools (e.g., 3-spool vs. 4-spool).
EHR Control Valve Solenoid / Valve Section
Generic part name; specific part numbers require a serial number lookup for the exact Bosch/Rexroth or Danfoss valve block used on the machine.
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