Case IH 518423-03 - ACM – ACM: Hand throttle #2 - voltage too high
Issue description
The control module is receiving a voltage signal from the secondary hand throttle position potentiometer that is above the maximum expected range. This is typically caused by a failed potentiometer, a short to a high-voltage source in the wiring harness, or a loss of the sensor ground.
Applies to these machines
21 machines- MAGNUM AFS Connect
- Magnum 235
- Magnum 245
- Magnum 275
- Magnum 310
- Magnum 340
- Magnum MX215
- Magnum MX255
- Magnum MX285
- Steiger / STX 4WD 380
- Steiger / STX 4WD 430
- Steiger / STX 4WD 435
- Steiger / STX 4WD 450
- Steiger / STX 4WD 500
- Steiger / STX 4WD 535
- Puma 165
- Puma 180
- Puma 195
- Puma 210
- Puma 225
- Maxxum 110-140
Check the cause
Check for related 5-volt reference codes (e.g., 1014 or 1015), which would indicate a broader issue with the ACM's sensor power supply rather than just the throttle potentiometer.
Inspect the wiring harness between the hand throttle potentiometer and the ACM. Look for rubbed wires, pinched harnesses inside the armrest pivot points, or corrosion at the connectors.
Disconnect the potentiometer and turn the key ON. Verify that the sensor is receiving a steady 5V reference and has a solid ground.
Check the signal wire for a short to 12V. If the wiring is intact and the voltages are correct, the potentiometer itself has failed internally and must be replaced.
Repair steps
Power Down
Turn off the tractor and disconnect the battery to prevent electrical shorts.
Access the Armrest
Remove the retaining screws (typically M4 x 12mm or M4 x 35mm hex socket head screws) securing the right-hand armrest console covers and the throttle grip faceplate.
Disconnect Wiring
Locate the electronic throttle harness (e.g., harness part 276352A1) and disconnect the plug from the hand throttle potentiometer.
Remove the Potentiometer
Remove the snap ring (e.g., 12mm external snap ring) or retaining screws (M5 x 16) holding the potentiometer to the throttle bracket/lever assembly. Carefully slide the old potentiometer off the throttle pivot shaft, taking care not to lose the friction device wear pads or bushings.
Install the New Part
Slide the new potentiometer onto the shaft. Reinstall the retaining hardware and ensure the throttle lever moves smoothly with appropriate friction.
Reassembly
Reconnect the electrical harness, re-install the armrest covers, and secure the grip/switch face.
Calibration
Reconnect the battery. Connect the Case IH Electronic Service Tool (EST) or use the tractor's integrated instrument cluster panel (ICP) to clear the fault code and perform a mandatory Hand Throttle Calibration so the ACM learns the new minimum and maximum voltage sweeps.
Parts you might need
(7)Throttle Control Potentiometer (2500 Ohm)
259012A1For some manual shift transmissions without ARU, the alternate part is 402751A1
Throttle Control Potentiometer (Alternate)
402751A1Alternate part for some manual shift transmissions without ARU
Throttle Grip / Switch Face
87622401Throttle Grip (Standard / Deluxe Cab)
293388A2Throttle Grip (Standard / Deluxe Cab)
388705A1Throttle Grip (Luxury Cab / Leather)
359032A1Throttle Grip (Luxury Cab / Leather)
388864A1
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