Case IH 518559-03 - ACM – ACM: EHR lever A voltage high
Issue description
The voltage signal from the EHR (Electro-Hydraulic Remote) Lever A (often designated as Lever 1) potentiometer is too high. In J1939 standard formatting, the "-03" Failure Mode Indicator (FMI) means "Voltage Above Normal, or Shorted to High Source." This condition typically occurs when the lever's signal circuit is shorted to a power source (such as the 5V or 12V reference line) or if the potentiometer has an open ground circuit, causing the voltage reading to max out.
Applies to these machines
6 machines- MAGNUM AFS Connect
- Magnum
- Steiger
- Puma
- Maxxum
- Optum
Check the cause
Verify ACM Configuration: Use the Case IH Electronic Service Tool (EST) or the tractor's Pro Vision display to ensure the ACM is configured correctly to rule out false codes.
Inspect the Wiring Harness: Remove the armrest console cover and inspect the wiring harness connecting EHR Lever A to the ACM for pinched wires, chafing, or exposed copper that could cause a short to power.
Check Connectors: Disconnect the EHR lever and the ACM connectors. Inspect for bent pins, corrosion, or moisture, which can cause resistance issues or bridge the power and signal pins.
Test the Potentiometer: Using a multimeter, check the voltage and resistance sweep of the EHR Lever A potentiometer to see if the ground circuit is open or the signal voltage does not smoothly change.
Repair steps
Power Down
Turn off the tractor, remove the key, and disconnect the battery to prevent electrical spikes.
Access the Armrest
Remove the retaining screws on the armrest console to lift the cover and access the EHR lever bank and the ACM.
Disconnect the Lever
Locate EHR Lever A (the first lever in the sequence) and unplug its electrical connector.
Replace the Component
If the harness is damaged, repair the wiring. If the lever failed the multimeter test, unbolt the faulty EHR lever assembly from the mounting panel and install the new lever.
Reassemble
Plug the connector into the new lever, reinstall the armrest cover, and reconnect the battery.
Calibrate the Lever
You must perform an EHR lever calibration after replacing the lever or the ACM. This can be done via the tractor's display (e.g., navigating to the H-Menu or calibration screens, pulling the lever into the raise/detent positions as prompted) or by using the EST software.
Parts you might need
(3)EHR Lever Assembly (Generic / Single)
90493683LEVER, Raise, lower, extend or retract hydraulic cylinders with EHR Lever
Dual EHR Lever Mount Panel
48138532PANEL, MOUNT, DUAL EHR, CASE IH
Armrest Controller Module (ACM)
91807743RReman ECU, ARMREST ACM, CIH — Only replace if the controller itself is proven to be the source of the short.
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