Case IH 520594-05 - BCM – BCM: License Plate Lights Open Circuit
Issue description
The fault code 520594-05 indicates a 'License plate lights - open circuit'. The Body Control Module (BCM) has detected a break in the electrical path to the license plate lamp. This is most commonly caused by a blown bulb filament, a severed wire, a disconnected harness plug, or a heavily corroded ground connection.
Applies to these machines
57 machines- MAGNUM AFS Connect
- JX60
- JX70
- JX75
- JX80
- JX90
- JX95
- JX100
- JX110
- Farmall 75A
- Farmall 85A
- Farmall 95A
- Farmall 105A
- Farmall 115A
- Farmall 85C
- Farmall 105C
- Farmall 105U
- Farmall 110U
- Farmall 115U
- Maxxum 110
- Maxxum 120
- Maxxum 125
- Maxxum 130
- Maxxum 140
- Maxxum 145
- Puma 130
- Puma 145
- Puma 150
- Puma 160
- Puma 165
- Puma 170
- Puma 180
- Puma 185
- Puma 195
- Puma 200
- Puma 210
- Puma 215
- Puma 220
- Puma 225
- Puma 230
- Puma 240
- Magnum 180
- Magnum 200
- Magnum 210
- Magnum 220
- Magnum 240
- Magnum 250
- Magnum 280
- Magnum 310
- Magnum 340
- Magnum 380
- Axial-Flow 5130
- Axial-Flow 6130
- Axial-Flow 7130
- Axial-Flow 7230
- Axial-Flow 8230
- Axial-Flow 9230
Check the cause
Visual Bulb Inspection: Check the license plate light bulb to see if the filament is broken or burnt out. A blown bulb is the most common cause of an open circuit code.
Moisture/Corrosion Check: Open the lamp housing and inspect the socket contacts for water damage, rust, or green copper corrosion.
Ground Connection Check: Inspect the ground plate and ground wire for the lamp assembly. A loose or corroded ground will break the circuit.
Wiring Harness Inspection: Trace the wiring harness from the license plate lamp back toward the BCM. Look for intermittent wiring harness shorts, chafed wires, or disconnected plugs.
Repair steps
Disconnect Power
Turn off the machine's ignition and disconnect the battery to prevent accidental short circuits while working on the BCM wiring.
Access the Lamp
Locate the license plate lamp assembly (often mounted on the rear mudguard or cab roof). Remove the retaining screws (commonly M3.5 x 13 self-tapping screws) to release the lens or housing.
Replace the Bulb
If the bulb is blown, remove it and install a new 12V C5W or W5W bulb.
Clean Contacts
If the bulb is intact but the light doesn't work, clean the socket connections with a wire brush. Apply a small amount of dielectric grease to the contacts to prevent future water ingress and corrosion.
Repair Wiring
If the socket is clean and the bulb is good, use a multimeter to test for continuity along the license plate wire harness (e.g., harness part 82035389). Repair any severed wires or replace the harness section if heavily damaged.
Reassemble and Test
Reinstall the lamp housing, reconnect the battery, and turn on the exterior lights. Verify that the license plate light illuminates and that the BCM fault code 520594-05 clears.
Parts you might need
(8)OEM License Plate Light Assembly
87301999Fits Farmall, Maxxum, Puma
OEM License Plate Lamp
8964694Fits Farmall, Maxxum, Puma, Axial-Flow
OEM License Plate Lamp
5094438Cross-reference 5095268 - Fits JX Series
OEM License Plate Wire Harness
82035389Specific to Puma series mudguard mounting
OEM Lamp Bracket/Support
8203641712V C5W or W5W Bulb
Generic Halogen/Festoon or Wedge base depending on housing
Aftermarket License Plate Lamp (HELLA)
2KA 003 168-021Alternative part number 2KA 005 049-011
Aftermarket License Plate Lamp (COBO)
1008162
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