520594-06 - BCM

Case IH 520594-06 - BCM – BCM: License plate lights - short circuit to ground

Issue description

The control module has detected that the voltage intended for the license plate illumination circuit is finding a direct path to the ground (the machine's chassis or a ground wire) before passing through the bulb. This typically results in a blown fuse or the module shutting down the circuit to protect the wiring harness from melting or catching fire.

Applies to these machines

  • MAGNUM AFS Connect
  • Magnum 400 AFS Connect
  • Magnum 310
  • Magnum 250
  • AFX8010
  • Farmall 120U
  • Puma 165-225 CVX

Check the cause

  1. Visually inspect the wiring harness leading to the license plate lamp for pinched wires, chafing against the metal frame, or degraded insulation.

  2. Check connectors and splices, including the jumper harness plugged into connector X302 (on combines) or the 2-pin/3-pin electrical connectors at the rear fender harness (on tractors).

  3. Inspect the license plate lamp assembly for water ingress, heavy corrosion inside the bulb socket, or a melted base bridging power and ground contacts.

  4. Isolate the short by disconnecting the license plate light connector and using a multimeter to check for continuity to ground on the power supply pin of the harness. If the short remains, the issue is in the wiring harness; if it disappears, the issue is internal to the lamp assembly.

Repair steps

  1. Power Down

    Turn off the machine, remove the key, and disconnect the battery ground cable to ensure the circuit is completely unpowered.

  2. Access the Assembly

    Locate the license plate lamp assembly (usually mounted on the rear license plate support bracket, part of the rear tail light combination, or on the cab roof).

  3. Disconnect and Remove

    Unplug the electrical connector from the lamp. Remove the mounting nuts/bolts (typically M5 or M6 hardware) securing the lamp support bracket.

  4. Repair Wiring (If Applicable)

    If the diagnostic check revealed a chafed wire on the harness, cut out the damaged section, solder in a new wire, and seal it with marine-grade heat-shrink tubing. Alternatively, replace the dedicated license plate light wire harness.

  5. Replace the Lamp (If Applicable)

    If the socket is corroded or internally shorted, discard the old housing. Install the new base, insert a new 12V bulb, and snap on the new lens.

  6. Reassemble

    Bolt the lamp assembly back onto the support bracket. Reconnect the electrical harness.

  7. Test and Clear Codes

    Reconnect the battery. Turn on the marker/headlights to verify the license plate light illuminates. Access the AFS Connect monitor or diagnostic menu to clear the inactive 520594-06 BCM fault code.

Parts you might need

(14)
  • License Plate Light Wire Harness

    84537390
  • License Plate Lamp Assembly (Complete)

    8964694

    Common on newer Magnum/Farmall models

  • License Plate Lamp Assembly (Alternative)

    92190C1

    Includes base, housing, and lens

  • License Plate Lamp Assembly (Alternative)

    5094438

    Includes base, housing, and lens

  • License Plate Lamp Assembly (Older/Utility Models)

    3231505R91
  • License Plate Lamp Assembly (Older/Utility Models)

    07067747
  • 12V Replacement Bulb

    3051192R1

    12V, 5W/10W depending on housing

  • 12V Replacement Bulb

    H40556

    12V, 5W/10W depending on housing

  • 12V Replacement Bulb

    P40556

    12V, 5W/10W depending on housing

  • HELLA License Plate Lamp Assembly

    2KA 001 386-231

    Aftermarket/OEM-Equivalent Option

  • HELLA License Plate Lamp Assembly

    2KA 001 389-101

    Aftermarket/OEM-Equivalent Option

  • DT Spare Parts License Plate Lamp Assembly

    5.81200

    Aftermarket/OEM-Equivalent Option

  • COBO License Plate Lamp Assembly

    1008136COBO

    Aftermarket/OEM-Equivalent Option

  • COBO License Plate Lamp Assembly

    36126

    Aftermarket/OEM-Equivalent Option

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