520595-03 - BCM

Case IH 520595-03 - BCM – BCM: Voltage supply for processor - out of range - high

Issue description

The internal processor within the control module is receiving a voltage supply that exceeds the maximum allowable threshold.

Applies to these machines

  • MAGNUM AFS Connect
  • Magnum 250 AFS Connect
  • Magnum 280 AFS Connect
  • Magnum 310 AFS Connect
  • Magnum 340 AFS Connect
  • Magnum 380 AFS Connect
  • Magnum 400 AFS Connect

Check the cause

  1. Measure the battery voltage and alternator output while the machine is running to ensure the charging system is not overcharging.

  2. Inspect the wiring harness supplying power to the BCM for any chafed wires that might be shorting to a higher voltage source.

  3. Verify that all BCM ground connections are clean, tight, and free of corrosion.

  4. If the external charging system and wiring harness voltages are within normal specifications, isolate the BCM as the fault is likely internal to its power regulation circuitry.

Repair steps

  1. Power Down

    Disconnect the battery negative cable before performing any electrical repairs or disconnecting modules.

  2. Repair Wiring/Charging System

    If an overcharging alternator or a short-to-power in the wiring harness was found, repair the wiring or replace the alternator/voltage regulator as necessary.

  3. Replace the BCM

    If the external voltage supply is correct but the code persists, the BCM has suffered an internal processor power supply failure and must be replaced.

  4. Reprogramming

    Install the new BCM. Note that a new BCM will require dealer programming/flashing with the correct software dataset for your specific machine's VIN and configuration (e.g., CVT vs. Full Power Shift).

  5. Clear Codes

    Reconnect the battery, clear the fault codes using the EST (Electronic Service Tool), and cycle the key to verify the code does not return.

Parts you might need

(1)
  • Body Control Module (BCM)

    Must be programmed to the specific tractor's configuration (Tier 4B / Stage V, CVT vs. Power Shift). Software part numbers for reference: 47896946, 90342476, or 91770803.

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