Case IH F-2798-03 - ECU – Engine Control Unit (ECU A-095): Injection bank 2 short circuit failure
Issue description
There is a general short circuit on the injection cable for Bank 2. Because the injectors on this bank share a common power or ground circuit, a short in one injector or the shared wiring harness can affect all injectors on that same bank, potentially causing a loss of engine power or forcing the engine into a derated 'low idle' emergency state.
Applies to these machines
4 machines- MAGNUM AFS Connect
- 240 Series Axial-Flow Combines (7240, 8240, 9240)
- Magnum Series (MX210, MX230, MX255, MX285, and Series 4 235–340)
- STX Steiger Series (350 to 600 HP)
Check the cause
Check for individual injector faults (e.g., codes 3083, 3075, 3067) which must be resolved first, as a single shorted injector will trigger the entire Bank 2 fault.
Inspect the engine wiring harnesses and connectors for damaged, bent, or dislocated pins, corroded terminals, or broken wires. Flex the involved harnesses while operating to reveal intermittent breaks or shorts.
Verify that no external power supplies are improperly connected, and check the charging system and solenoids for faults that could cause voltage spikes.
Check the ECU A-095 to ensure it has the most up-to-date software if no individual injector faults are present and wiring is intact.
Repair steps
Resolve Cylinder-Specific Shorts
If an individual injector code (e.g., Cylinder 4, 5, or 6) was found during diagnostics, disconnect that specific injector. Test the resistance of the injector to confirm if it is internally shorted. Replace the faulty injector if it fails the resistance test.
Repair Harness
If the visual inspection revealed chafed wires or corroded pins on the Bank 2 injection cable, repair or replace the damaged section of the wiring harness. Ensure all connectors are completely seated and locked.
Re-flash the ECU
If neither individual injector faults nor wiring issues are found, the issue may be a software logic error. Re-flash the ECU A-095 with the appropriate, updated software version using the dealer diagnostic tool.
Clear Codes and Test
After repairs or software updates, clear the fault codes. Run the engine and verify that fault 3218 (DTC 7216) has been resolved.
Parts you might need
(9)Fuel Injector
A77812Common on 7240 combines. Due to differences in oil output and atomization, it is highly recommended not to mix genuine and aftermarket injectors on the same bank.
Fuel Injector
J919602Common on 7240 combines. Due to differences in oil output and atomization, it is highly recommended not to mix genuine and aftermarket injectors on the same bank.
Fuel Injector
JR919602Common on 7240 combines. Due to differences in oil output and atomization, it is highly recommended not to mix genuine and aftermarket injectors on the same bank.
Fuel Injector
504128307Common on Magnum 240 tractors. Due to differences in oil output and atomization, it is highly recommended not to mix genuine and aftermarket injectors on the same bank.
Fuel Injector
504117273Common on Magnum 240 tractors. Due to differences in oil output and atomization, it is highly recommended not to mix genuine and aftermarket injectors on the same bank.
Fuel Injector
2855135Common on Magnum 240 tractors. Due to differences in oil output and atomization, it is highly recommended not to mix genuine and aftermarket injectors on the same bank.
Fuel Injector
0445120075Common on Magnum 240 tractors. Due to differences in oil output and atomization, it is highly recommended not to mix genuine and aftermarket injectors on the same bank.
Fuel Injector
5801906154RRemanufactured Option. Due to differences in oil output and atomization, it is highly recommended not to mix genuine and aftermarket injectors on the same bank.
Engine Control Unit (ECU A-095)
Generic part name; exact part number requires the machine's specific serial number.
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