P80

Case IH P80 – Pump Control Unit (PCU): Pump Map, Data Valid But Below Normal Range

Issue description

The Pump Control Unit (PCU) internal software map is not programmed or is missing data, which typically results in an immediate engine shut-down.

Applies to these machines

  • MXM
  • MXM 120
  • MXM 130
  • MXM 140
  • MXM 155
  • MXM 175
  • MXM 190

Check the cause

  1. Ensure the power is OFF and the keyswitch is OFF, then disconnect connectors at each end of the circuit to prevent false readings

  2. Inspect connectors C273 and C316 for damaged pins, corrosion, or loose connections

  3. Check for Short to Positive Voltage: Disconnect connectors C273 and C316, turn the keystart ON, and measure the voltage between connector C273 pin 8 and ground

  4. Check for Open Circuit: Turn the keystart OFF, then measure the resistance between connector C273 pin 8 and C316 pin 35, and between C273 pin 6 and ground

  5. Check for Short to Ground: Check continuity between connector C273 pin 8 and ground

Repair steps

  1. Check for intermittent circuit

    While performing the diagnostic checks, wiggle the wiring harness and the connectors to check for an intermittent circuit.

  2. Repair or replace wiring harness

    If a voltage is indicated during the short-to-positive test, or if the resistance indicated during the open circuit test is greater than 5 Ohms, or if a short to ground is indicated, you must repair or replace the wiring harness as required.

  3. Diagnose faulty PCU

    If the wiring harness and connectors test perfectly (resistance is approximately 5 Ohms and no shorts are found), the failure mode is a faulty Pump Control Unit (PCU).

  4. Replace fuel injection pump

    Because the PCU is integrated into the pump assembly, the official resolution is to remove and replace the fuel injection pump.

  5. Update software

    After replacement, ensure the tractor's XCM and PCU software are updated to the latest versions to prevent false code displays.

Parts you might need

(3)
  • Fuel Injection Pump (Remanufactured OEM)

    87803357R

    Fits Case IH MXM175 and MXM190 (Tier 2 engines).

  • Fuel Injection Pump (Bosch / CNH OEM)

    504117106

    Direct Bosch replacement for CNH applications (Bosch # 0 460 424 315).

  • Fuel Lift Pump / Supply Pump

    87802238

    Fits Case IH MXM120 through MXM190. Alternative/Superseded numbers: 84271407, 87327688, 87802055. Only replace if the low-pressure supply side is also found to be failing.

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