Id7654h / 7654h (453)

CLAAS Id7654h / 7654h (453) – Transmission Control Module (TR2 / Auto 5): No 20 bar low pressure information

Issue description

An oil pressure fault within the transmission's low-pressure hydraulic circuit where the system fails to detect at least 20 bar of pressure when the engine is running above 500 RPM.

Applies to these machines

  • CLAAS Arion 420
  • CLAAS Arion 510
  • CLAAS Arion 630C
  • CLAAS Arion 640
  • CLAAS Axion 810
  • CLAAS Axion 850
  • CLAAS Axion 920
  • CLAAS Axion 950
  • CLAAS Axion 960

Check the cause

  1. Verify the actual hydraulic pressure of the low-pressure circuit to determine if the issue is mechanical or electrical

  2. Inspect the low-pressure sensor (Z154) or the control pressure switch (Z201)

  3. Test the Auto 5 / TR2 transmission module using the specialized CLAAS diagnostic tool (Tool No. 60 05 033 249)

Repair steps

  1. Verify Operating Conditions

    Ensure the engine is running above 500 RPM, as the fault logic requires this threshold to monitor the 20 bar pressure.

  2. Mechanical Pressure Test

    Connect a mechanical hydraulic pressure gauge to the transmission low-pressure test port. If the pressure is below 20 bar, troubleshoot the hydraulic circuit. If the pressure is at or above 20 bar, proceed to electrical diagnosis.

  3. Inspect Wiring and Sensor

    Locate the low-pressure sensor (Z154) or control pressure switch (Z201). Inspect the wiring harness and connector for damage, corrosion, or open/short circuits.

  4. Replace Sensor

    If the wiring is intact but the sensor is outputting an erratic or out-of-range signal (FMI 3 - Voltage too high is sometimes associated with this circuit), replace the Z154/Z201 sensor.

  5. Test the ECU

    If the sensor and harness are functioning correctly, connect CLAAS diagnostic tool 60 05 033 249 to the TR2 (A57-2) / Auto 5 module to test its inputs/outputs.

  6. Module Replacement

    If the module fails the diagnostic test with the tool, replace the transmission control module.

Parts you might need

(3)
  • Low Pressure Sensor / Control Pressure Switch

    OEM Component Numbers Z154 or Z201 (exact orderable part number varies by specific tractor chassis number)

  • Transmission Control Module

    TR2 (A57-2) / Auto 5 module

  • Diagnostic Test Block / Electronic Module Tool

    6005033249

    Formatted as 60 05 033 249 in manuals

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