Id78D2h / 78D2h

CLAAS Id78D2h / 78D2h – EXT (A62) - External Function Module: CAN "Driver sitting" message is not received by the EXT (A62) external function module, or the received value is invalid

Issue description

The tractor's network has lost the signal that confirms the operator is sitting in the driver's seat, which is a critical safety parameter for transmission and PTO operations.

Applies to these machines

  • CLAAS Axion 800 Series (810, 820, 830, 840, 850)
  • CLAAS Axion 900 Series (920, 930, 940, 950)
  • CLAAS Arion 500 / 600 Series (510–540, 610–640)

Check the cause

  1. Verify the physical operator presence switch (seat contact switch) located in the driver's seat is not physically stuck, disconnected, or packed with debris.

  2. Inspect the connectors and pins on the TR2 transmission module (A57-2), the BDG communication module (A103), and the EXT external function module (A62).

  3. Check the continuity of the harnesses linking the seat switch to the CAN network.

  4. Test the CLAAS vehicle CAN bus for short-circuits to 12V or ground, and check for open circuits.

  5. Check the energy sources (fuses, power supply, and ground) for the A62, A103, and A57-2 modules.

Repair steps

  1. Test the Seat Contact Switch

    Disconnect the seat switch harness under the driver's seat. Use a multimeter to test for continuity. The switch should close (show continuity) when weight is applied to the seat and open when empty. If it fails this test, replace the seat switch.

  2. Inspect Wiring

    If the switch works, trace the wiring from the seat base to the main cab harness. Look for pinched wires or chafing, which is common under suspension seats. Repair any damaged wires.

  3. Check Module Connections

    Locate the EXT (A62) and BDG (A103) modules. Disconnect their main harness plugs, inspect for bent pins, moisture, or corrosion, and clean with contact cleaner. Reconnect securely.

  4. Clear Codes and Retest

    Turn the ignition on and check the Cebis terminal. Sit in the seat and observe if the "Driver sitting" status updates.

  5. Module Replacement (Worst Case)

    If the wiring and switch are perfect but the EXT module still cannot see the CAN message, the TR2, BDG, or EXT module may have an internal CAN transceiver failure. Module replacement will require the CLAAS Diagnostic System (CDS) to flash and calibrate the new unit.

Parts you might need

(4)
  • Seat Contact Switch / Operator Presence Sensor

    Grammer MSG 97AL/741 compatible switches

  • EXT (A62) External Function Module

    OEM part number varies strictly by chassis/VIN; requires dealer programming

  • TR2 (A57-2) Transmission Module

    OEM part number varies by Hexashift/CMATIC transmission type

  • BDG (A103) CAN Communication Module

    OEM part number varies by chassis/VIN

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