1E.1.78

Fendt 1E.1.78 – A051 - ECU, Engine Control Unit (EDC 7): Short circuit in cylinder bank 1 injector valves

Issue description

The engine control unit initiates a "Cylinder switch-off" (or cylinder shut-off) to protect the engine and fuel system components from electrical damage.

Applies to these machines

  • 309 Vario COM III
  • 310 Vario COM III
  • 311 Vario COM III
  • 312 Vario COM III
  • 922 Vario COM III
  • 924 Vario COM III
  • 927 Vario COM III
  • 930 Vario COM III
  • 933 Vario COM III
  • 936 Vario COM III
  • 400 Vario COM III
  • 711 Vario COM III
  • 712 Vario COM III
  • 714 Vario COM III
  • 716 Vario COM III
  • 815 Vario COM III
  • 817 Vario COM III
  • 818 Vario COM III
  • 916 Vario COM III
  • 919 Vario COM III
  • 920 Vario COM III
  • 926 Vario COM III

Check the cause

  1. Harness Inspection: Inspect the wiring harness routing from the A051 (EDC 7) module to the fuel injectors on cylinder bank 1. Look for chafed insulation, melted wires, or pinch points causing a short to ground or short to voltage.

  2. Injector Resistance Test: Disconnect the electrical connectors at the injectors for bank 1. Measure the resistance across the injector solenoid pins to check for an internal short circuit within the injector itself.

  3. ECU Pin Check: Disconnect the main harness at the A051 EDC 7 module and inspect the pins for corrosion, moisture, or bridging that could simulate a short circuit.

Repair steps

  1. Isolate the Short

    Based on the diagnostic checks, determine if the short is in the wiring harness or internal to a specific fuel injector.

  2. Repair/Replace

    If the harness is damaged, repair the wiring or replace the injector harness section. If an injector is internally shorted, depressurize the fuel system and replace the faulty injector.

  3. Reassemble

    Reconnect all wiring harnesses securely to the injectors and the A051 ECU.

  4. Clear Faults

    The OEM documentation explicitly notes that this fault requires the use of the SERDIA diagnostic software to clear the error. Connect the SERDIA tool and execute the "delete error" / "clear fault" command for FC:0099.

  5. Verify

    Start the tractor and verify that the cylinder shut-off condition is resolved and full engine power is restored.

Parts you might need

(3)
  • Fuel Injector Assembly

    Bosch Common Rail Injector for Deutz TCD engines

  • Injector Wiring Harness

    Bank 1

  • A051 Engine Control Unit (EDC 7)

    Only replace if the harness and injectors test perfectly, indicating a shorted internal injector driver inside the ECU.

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