John Deere 00 – HCU: Active Header Height Control Fault
Issue description
The fault code '00' is a generic indicator of an issue within the Active Header Height Control (AHHC) system, which automatically adjusts the header's height and contour relative to the ground. This code signifies that a condition is preventing the system from operating as commanded, but it does not point to a specific component failure. The underlying cause could range from a simple calibration issue to a failure in the electrical or hydraulic components.
Applies to these machines
18 machines- 9540 WTS
- 9560 WTS
- 9580 WTS
- 9640 WTS
- 9660 WTS
- 9680 WTS
- 9560 STS
- 9650 STS
- 9660 STS
- 9750 STS
- 9760 STS
- 9860 STS
- S-Series
- 9450
- 9550
- 600FD
- 700FD
- 900-series bean heads
Check the cause
Check for specific Diagnostic Trouble Codes (DTCs) in the Header Control Unit (E01) via the corner post display to isolate the fault
Inspect the wiring harness between the combine and header for damage, corrosion, or loose connections
Check header height sensors and linkages for physical damage, binding, or obstructions (ensure float arm lock-out brackets are removed on 600FD platforms)
Verify that the Active Header Height Control is enabled on the corner post display
Check sensor voltages through the diagnostic addresses (should be within 0.5 to 4.5 volts, ideally set between 0.9 and 4.1 volts)
Check for blown fuses that could disable the entire AHHC system
Observe manual operation using the multifunction handle to verify basic hydraulic functions and valve power supply are intact
Repair steps
Address specific DTCs
If any specific DTCs were found during the diagnostic check (e.g., sensor voltage too high/low), address those specific sensor or wiring issues first.
Perform header calibration
Initiate calibration mode on the corner post display on a level surface. Lower the header completely to establish the minimum setting, then raise it completely for the maximum setting, and save the values.
Inspect and test sensors
With the key on, manually move the sensor's linkage and monitor its voltage on the display. If voltage doesn't change smoothly between 0.5 and 4.5 volts, inspect wiring for continuity/shorts. Replace the sensor if wiring is intact.
Inspect and test control modules
If sensors, wiring, and calibration are good, check for power and ground at the HCU connector. A defective Active Header Control card may require replacement by a dealer.
Check hydraulic system
Ensure the drop rate is adjusted correctly per the operator's manual. On HydraFlex systems, check for incorrect accumulator settings that can cause the system to cycle or hunt.
Parts you might need
(5)Automatic Header Height Control Module/Unit
AH206125Fits various combine models including 9560, 9650, 9660, 9760, and 9860 STS
Electronic Control Unit for Header Height Control
AH220605May be replaced by RM10016. Fits models such as 9450, 9550, 9560, 9650, 9660
Header Height Control Circuit Box
AH142086Used on a wide range of 900-series and 600-series headers
Automatic Header Height Control Sensor Kit
BXE11092Provides position-related input for the AHHC system
Header Height Sensor / Potentiometer
Generic replacement if specific kit is not applicable
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