102.03

John Deere 102.03 – Engine Control Unit (ECU): Intake Manifold Pressure Sensor Signal High

Issue description

The measured boost/intake manifold pressure signal voltage exceeds the normal operating range (typically greater than 4.75V or 4.9V). This deprives the engine management system of accurate air intake data, causing the engine to use a default low-pressure value, enter a derated state, and disable Active Exhaust Filter cleaning.

Applies to these machines

  • 5085E
  • 5090E
  • 5090EL
  • 5100E
  • 5085M
  • 5100M
  • 5100MH
  • 5100ML
  • 5115ML
  • 5090M
  • 5115M
  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 5E Series
  • 5M Series
  • 6R Series
  • 6M Series
  • 6110R-6215R
  • 7R Series
  • 8R Series
  • 8RT Series
  • 8RX Series
  • 9R Series
  • 9RT Series
  • 9RX Series
  • 8130
  • 8230
  • 8330
  • 8430
  • 8530
  • 9570 STS
  • 9660 STS
  • 9760 STS
  • S-Series
  • S670
  • S760
  • S780
  • W-Series
  • T-Series
  • 7180
  • 7280
  • 7380
  • 7480
  • 7580
  • 7780
  • 7980
  • 250D
  • 370E
  • 460E
  • 210G
  • 250G
  • 300G

Check the cause

  1. Check the sensor wiring harness for a short circuit to a high voltage source or an open circuit (most common cause)

  2. Verify the sensor's power supply voltage from the ECU is correct and check for blown fuses on the supply lines

  3. Determine if the engine is being overfueled, which can cause erratic manifold pressure readings

  4. Confirm that the correct intake manifold pressure sensor part number is currently installed on the machine

Repair steps

  1. Safety First

    Turn off the engine, remove the key, and disconnect the battery power before servicing the sensor to prevent electrical shorts.

  2. Locate the Sensor

    Find the Intake Manifold Pressure Sensor (MAP sensor), which is typically mounted directly to the intake manifold.

  3. Inspect and Clean

    Disconnect the electrical connector. Clean the connector pins and inspect for corrosion, moisture, or pushed-back pins.

  4. Test the Sensor

    Using a multimeter, verify the voltage at the sensor connector. If the wiring is intact, the power supply is correct, and the signal wire is still reading above 4.75V–4.9V, the sensor has failed internally.

  5. Remove the Defective Sensor

    Unthread or unbolt the sensor from the manifold. Clean the mounting area thoroughly to prevent contamination.

  6. Install the New Sensor

    Install the replacement sensor (apply thread sealant only if specified by the OEM design for your specific engine).

  7. Reconnect

    Plug the electrical harness back into the sensor, ensuring the connector clicks into place securely.

  8. Clear Codes

    Reconnect the battery. Use a compatible John Deere diagnostic tool (like Service ADVISOR) or the in-cab display to clear the stored 000102.03 fault code.

  9. Test Operation

    Start the engine and verify that the sensor readings are normal and the derate condition has been lifted.

Parts you might need

(8)
  • Intake Manifold Pressure Sensor

    DZ124649

    Fits many modern 6R, 7R, 8R, 9R tractors, S-Series combines, and self-propelled sprayers.

  • Intake Manifold Pressure Sensor

    RE522723

    Fits 6030, 7030, 8030 series tractors, and various construction equipment (Excavators, Graders, Dozers).

  • Intake Manifold Pressure Sensor

    RE542461

    Common on various mid-size agricultural tractors.

  • Intake Manifold Pressure Sensor

    DZ111915

    Common on various mid-size agricultural tractors.

  • Intake Manifold Pressure Sensor

    RE527370

    Fits specific construction equipment like the 370E Articulated Dump Truck.

  • Intake Manifold Pressure Sensor

    RE67915

    Older MAP sensor assemblies for various John Deere platforms.

  • Intake Manifold Pressure Sensor

    RE230615

    Older MAP sensor assemblies for various John Deere platforms.

  • Intake Manifold Pressure Sensor

    RE557768

    Often cross-referenced with Bosch OEM part 0281006134.

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