105.16

John Deere 105.16 – ECU: Intake Manifold Air Temperature Moderately High

Issue description

Triggers when the controller detects that the mixed air temperature of the exhaust gas recirculation (EGR) system or the intake manifold has exceeded normal operating specifications (typically above 88°C / 190°F). When this code is active, the system will usually initiate an engine power derate to protect the engine from overheating damage.

Applies to these machines

  • 5085E
  • 5090E
  • 5090EL
  • 5100E
  • 5065M
  • 5075M
  • 5085M
  • 5100M
  • 5100MH
  • 5100ML
  • 5115ML
  • 5095M
  • 5095MH
  • 5105M
  • 5015ML
  • 5090M
  • 5115M
  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 6R Series (6110R-6215R)
  • 5M Series (5090M-5115M)
  • 5E Series (5085E-5100E)
  • 6430
  • 9030 series
  • 9560 STS
  • 9660 STS
  • 9760 STS
  • S660
  • 3520 Sugar Cane Harvester
  • 750J Dozer
  • 850J Dozer
  • 319D Skid Steer
  • 7760 Cotton Picker

Check the cause

  1. Visual Inspection: Check the radiator, charge air cooler, and front grilles for debris, dust, or crop material blockages.

  2. Coolant Level Check: Verify the engine coolant level is at the 'MAX' line.

  3. Air-Lock Check: Check for a low coolant pump air-lock, which causes low coolant flow through the Low-Temperature Cooling (LTC) circuit to the charge air cooler.

  4. Flow Testing: If the system is bled and full, flow-test the low-temperature circuit using a flow tester (e.g., John Deere tool KJD10431).

  5. Sensor Testing: Test the Intake Manifold Air Temperature Sensor's voltage and resistance to ensure it is reading accurately and not shorted.

Repair steps

  1. Clean the Cooling System

    Thoroughly blow out or wash the radiator and charge air cooler to remove any debris restricting airflow.

  2. Bleed the Low-Temperature Cooling (LTC) Circuit

    Fill the coolant reservoir to the 'MAX' fill line. Open the cooling system bleed valve. Run the engine without a load for 5 minutes at 1700 RPM. Shut the engine off and wait 5 to 10 minutes before closing the drain/bleed valve. Check the coolant level. If it has dropped below the 'MAX' line, repeat this bleeding procedure until the coolant level stabilizes at the 'MAX' line.

  3. Clear Codes and Test

    Cycle the key switch and operate the machine under load to see if the code returns.

  4. Replace the Sensor

    If the cooling system is clean, fully bled, and flowing properly but the code persists (or if the sensor fails a multimeter test), replace the Intake Manifold Mixed Air Temperature Sensor.

Parts you might need

(4)
  • Intake Manifold Air Temperature Sensor

    RE537635

    Standard Intake Manifold Air Temperature Sensor for many mid-to-large John Deere engines.

  • Intake Manifold Air Temperature Sensor

    DZ122878

    Often supersedes or is interchangeable with RE537635.

  • Intake Manifold Air Temperature Sensor

    RE61812

    Fits 6068 engines and 6020-6920 series tractors.

  • Intake Manifold Air Temperature Sensor

    MIU804519

    Fits various John Deere G/E series skid steers, compact track loaders, and smaller equipment.

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