109.04

John Deere 109.04 – Engine Control Unit (ECU): Engine Coolant Pressure Signal Out of Range Low

Issue description

The coolant pressure sensor signal voltage has dropped below the acceptable threshold. This is typically caused by a short circuit to ground in the 12V sensor wiring, or an actual severe drop in engine coolant pressure. Engine power is often limited by the system to prevent damage.

Applies to these machines

  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 8245R
  • 8400R
  • 8310RT
  • 8335RT
  • 8360RT
  • 7180
  • 7280
  • 7380
  • 7480
  • 7580
  • 7780
  • 7980
  • S-Series Combines
  • R-Series Sprayers

Check the cause

  1. Check the physical engine coolant level to ensure it is not critically low

  2. Inspect the cooling system for any visible external leaks

  3. Inspect the sealed lid (radiator cap) and the sealing components of the cooling system to ensure they are holding pressure

  4. Test the coolant pressure sensor wiring harness for a short circuit to ground

Repair steps

  1. Fill coolant and pressure test

    If the coolant level is low, fill the coolant to the appropriate level and pressure test the system to locate and repair any leaks.

  2. Clean or replace radiator cap

    If the radiator cap (sealed lid) is faulty or failing to hold pressure, clean the sealing surfaces or replace the cap.

  3. Inspect and repair wiring

    If the physical pressure is fine but the code persists, trace the wiring from the ECU to the coolant pressure sensor. Repair any frayed wires or shorts to ground.

  4. Replace coolant pressure sensor

    If the wiring is intact and the system holds pressure, the coolant pressure sensor itself has likely failed and must be replaced.

Parts you might need

(2)
  • Coolant Pressure Sensor (0.5-3 Bar)

    DZ111911

    Current/Superseded. Features a 3-pin socket and 11.8mm thread fitting OD.

  • Coolant Pressure Sensor (0.5-3 Bar)

    RE539840

    Older/Original. Features a 3-pin socket and 11.8mm thread fitting OD.

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