000158.03

John Deere 000158.03 – Multiple: Voltage To Module Over 16 Volts

Issue description

The electrical system's switched power supply circuit has exceeded the 16-volt threshold. Normal operating voltage is typically between 13.5 and 14.5 volts when the engine is running. This overvoltage condition indicates an electrical supply issue, usually an overcharging alternator, which can damage sensitive electronic components and control modules. The system logs this fault as a protective measure to alert the operator of the potentially harmful electrical environment.

Applies to these machines

  • 6110R
  • 6120R
  • 6130R
  • 6140R
  • 6145R
  • 6150R
  • 6155R
  • 6170R
  • 6175R
  • 6190R
  • 6195R
  • 6210R
  • 6215R
  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 9230
  • 9330
  • 9430
  • 9530
  • 9630
  • 7720
  • 7820
  • 7920
  • 6105M

Check the cause

  1. Cycle the ignition key off and then on again to verify if the fault is intermittent

  2. Visually inspect the battery and alternator for physical damage, corrosion on terminals, or an accumulation of debris, ensuring all connections are clean and tight

  3. Measure system voltage directly at the battery terminals with the engine running (a reading significantly above 14.8 volts confirms a system-wide overcharging condition)

  4. Check for other active fault codes that may provide more specific information about the location of the fault

  5. Inspect the power supply wiring to the affected module for any signs of damage, such as chafing, pinching, or corrosion, which could lead to a short circuit

Repair steps

  1. Test and replace alternator

    If diagnostic checks indicate a system-wide overcharging issue (voltage significantly above 14.8V), perform a comprehensive alternator test. If the internal voltage regulator is found to be faulty, replace the entire alternator assembly.

  2. Inspect module and wiring

    If the over-voltage condition is not system-wide and appears isolated to the Front Chassis Module (PTF), inspect the module and its electrical connectors for damage or corrosion. Check the wiring harness for shorts to power leading to the PTF module.

  3. Replace Front Chassis Module

    If the alternator and wiring are confirmed to be in good condition and the fault persists, the issue likely lies within the Front Chassis Module itself. Replace the module.

Parts you might need

(14)
  • Front Chassis Control Unit

    AL214931

    Sub-replacement for previous part number AL211997. Specifically noted for 6105M Tractor with TLS and Front PTO. Verify correct part number for specific model and serial number.

  • Alternator

    Specific part number depends on tractor model and engine configuration. Consult a parts catalog with the machine's serial number.

  • Battery cables, wiring harnesses, and fuses

    Generic replacement parts if wiring damage or blown fuses are found.

  • Fits various 7x30, 8x30, and 9x30 series tractors. May require replacement if damaged by overvoltage.

  • Fits various J-series loaders. May require replacement if damaged by overvoltage.

  • Cab Electrical Box Vehicle Controller

    9226752

    May require replacement if damaged by overvoltage.

  • Fits 6145M Tractor. May require replacement if damaged by overvoltage.

  • Transmission Controller (PTQ/TCU)

    AT184684

    Fits G-II and G-III series log skidders. May require replacement if damaged by overvoltage.

  • Transmission Controller (PTQ/TCU)

    AT430579

    Superseded by AT433423, fits K-series loaders. May require replacement if damaged by overvoltage.

  • Transmission Controller (PTQ/TCU)

    AT433423

    Supersedes AT430579, fits K-series loaders. May require replacement if damaged by overvoltage.

  • Transmission Controller (PTQ/TCU)

    RE566639

    May require replacement if damaged by overvoltage.

  • Transmission Controller (PTQ/TCU)

    AT375456

    Superseded by AT453119, fits 750J dozer. May require replacement if damaged by overvoltage.

  • Transmission Controller (PTQ/TCU)

    AT453119

    Supersedes AT375456, fits 750J dozer. May require replacement if damaged by overvoltage.

  • Transmission Controller (PTQ/TCU)

    AT453115

    May require replacement if damaged by overvoltage.

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