1638

John Deere 1638 – CCU (Central Control Unit): Transmission Hydraulic Oil Temperature Is Very High

Issue description

The control unit has detected that the hydraulic/transmission fluid temperature has exceeded the maximum specified safe operating range.

Applies to these machines

  • 5085E
  • 5090E
  • 5090EL
  • 5100E
  • 5045E
  • 5055E
  • 5065E
  • 5075E
  • 5065M
  • 5075M
  • 5085M
  • 5100M
  • 5100MH
  • 5100ML
  • 5115ML
  • 5095M
  • 5095MH
  • 5105M
  • 5015ML
  • 5090M
  • 5115M
  • 444J
  • 544J
  • 624J
  • 844J
  • 850J
  • 770G
  • 872D

Check the cause

  1. Check transmission/hydraulic oil level using the dipstick or sight glass (low fluid is a primary cause)

  2. Visually inspect the transmission/hydraulic oil cooler and front grill for accumulated debris, dirt, or chaff blocking airflow

  3. If the code occurs specifically during transport speeds, inspect the transmission suction screen for plugging

  4. Inspect the transmission scavenge pump for physical damage

  5. If the code is thrown immediately when the tractor is cold (electrical cause), check the wiring harness to the temperature sensor for shorts to power or ground

Repair steps

  1. Reduce Load and Cool Down

    Immediately reduce the load on the machine, park it safely, and allow the engine and hydraulic system to cool down.

  2. Clean the Cooling System

    Use compressed air or a pressure washer to clean out the front grill and the fins of the hydraulic oil cooler.

  3. Top Up Fluid

    If the hydraulic oil is below the acceptable level, fill it to the correct specification using John Deere approved hydraulic fluid (e.g., Hy-Gard).

  4. Clean the Suction Screen

    Drain the hydraulic fluid into a clean container, remove the transmission suction screen, clean it thoroughly with solvent, and reinstall it.

  5. Replace Filters

    If the hydraulic oil filter is restricted (often accompanied by code 1713.00 or 1713.31), replace the filter.

  6. Replace the Sensor

    If the physical temperature of the oil is verified to be normal but the CCU continues to log the 1638.00 code (or if the sensor fails a multimeter resistance test), replace the Transmission/Hydraulic Oil Temperature Sensor and clear the codes.

Parts you might need

(6)
  • Transmission / Hydraulic Oil Temperature Sensor

    RE572409

    Common fitment for 5E and 5M series tractors like the 5085E, 5100M, etc.

  • Transmission / Hydraulic Oil Temperature Sensor

    RE52722

    Common fitment for John Deere backhoes, loaders, and some tractors

  • Transmission / Hydraulic Oil Temperature Sensor

    AH156144

    Alternative hydraulic temperature sensor for various JD applications

  • Hydraulic Oil Filter

    Exact OEM part number varies heavily by machine model, e.g., AL203061 or AL221066 for 6000-series, check specific model catalog

  • Transmission Suction Screen

  • Hydraulic Fluid

    John Deere Hy-Gard™ or Plus-50™ II (as specified by the operator's manual)

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