John Deere 1761.01 – ECU: DEF Tank Fluid Low / DEF Tank Empty
Issue description
The Diesel Exhaust Fluid (DEF) tank fluid level has fallen below the critical warning level (extremely low or empty).
Applies to these machines
45 machines- 5085E
- 5090E
- 5090EL
- 5100E
- 5090M
- 5100M
- 5100MH
- 5100ML
- 5115M
- 6110M
- 6120M
- 6130M
- 6145M
- 6155M
- 6175M
- 6195M
- 6110R
- 6120R
- 6130R
- 6145R
- 6155R
- 6175R
- 6195R
- 6215R
- 6R
- 7R
- 8R
- 8RT
- 8RX
- 9R
- 9RT
- 8345R
- 8RT 370
- 9470RT
- 9520RT
- S680
- T670
- W540
- W550
- 331G
- 333G
- 130G
- 160GLC
- 210GLC
- 350GLC
Check the cause
Verify the actual fluid level in the DEF tank (an empty tank is the most common cause)
If the tank is full, check the DEF Tank Level Sensor (integrated into the header) for sticking, crystallization, or internal failure
Inspect the wiring harness connecting to the DEF tank header for shorts or open circuits
Inspect the tank for crystallized DEF or contamination (such as diesel fuel) which can ruin the sensor and dosing unit
Repair steps
Refill the Tank
Fill the DEF tank with high-quality, uncontaminated Diesel Exhaust Fluid (32.5% urea). Cycle the key and use a diagnostic tool (like John Deere Service ADVISOR) to see if the code clears.
Access the Header
If the sensor has failed, you must replace the DEF Tank Header Assembly (the level sensor is not serviced separately from the header).
Drain the Tank
Drain the remaining DEF from the tank into a clean container to prevent spills.
Disconnect Lines
Disconnect the electrical connector and the DEF supply/return fluid lines from the top of the DEF tank header.
Remove the Header
Remove the mounting hardware or retaining ring securing the header to the tank. Carefully pull the old header assembly out of the tank.
Install New Part
Insert the new DEF Tank Header Assembly, ensuring you use a new flat gasket to prevent leaks.
Reassemble
Secure the retaining ring/hardware, and reconnect the fluid lines and electrical connector.
Clear Codes
Refill the DEF tank, turn the key to the ON position, and use a diagnostic tool to clear the 001761.01 fault code and reset the SCR inducement derate.
Parts you might need
(6)DEF Tank Header Assembly
AT483435Excavators - 130G, 160GLC, 210GLC, etc.
DEF Tank Header Assembly
DZ1288526R Series, Sprayers, Combines (Replaces DZ118294)
DEF Tank Header Assembly
DZ1288406R Series, Sprayers, Combines (Replaces DZ118673)
DEF Tank Header Sensor Kit
DZ1194278R, 8RT, 8RX, 9R Series (Replaces DZ104876)
DEF Tank Header Assembly
AT516076General/Various
Flat Gasket
T373935Header Seal
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