191.02

John Deere 191.02 – PTI, PTP, or TCU: Transmission Output Speed Mismatch

Issue description

The controller generates this code when there is a frequency discrepancy between the actual signal from the transmission output speed sensor (B63) and the calculated expected speed (derived via the CAN BUS from the wheel speed sensor, B84) by more than 200 RPM.

Applies to these machines

  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 7020 Series
  • 7720
  • 7820
  • 7920
  • 8R Series
  • 8320R IVT
  • 7R Series
  • 7310R
  • 6M/6R Series
  • 6820
  • 6920
  • 6100MC
  • 6110RC
  • 5E Series
  • 640H
  • 648H
  • 644
  • 250D
  • 300D

Check the cause

  1. Scan for additional DTCs (especially those related to the CAN bus, wheel speed sensors, or voltage irregularities). If secondary codes exist, resolve them first.

  2. Attempt a system reset by restarting the tractor or returning the shift lever to Park to clear temporary communication glitches.

  3. Inspect sensor alignment to ensure both the transmission output speed sensor (B63) and the wheel speed sensor (B84) are correctly aligned, seated, and free of metallic debris on their magnetic tips.

  4. Examine wiring harnesses and connectors between the sensors and the transmission control unit for chafing, corrosion, disconnections, or shorts to ground.

Repair steps

  1. Test the Sensor Circuit

    Use a multimeter to measure the voltage at the signal input of the transmission output speed sensor (B63). Ensure the sensor is receiving proper reference voltage (usually 12V DC for Hall effect sensors) and that the ground circuit has a voltage drop of less than 0.1V under load.

  2. Repair Harness

    If continuity is broken or a short is found, repair or replace the damaged section of the wiring harness or the connector.

  3. Replace the B63 Sensor

    If the wiring is intact but the sensor output signal remains erratic, noisy, or dead, replace the Transmission Output Speed Sensor (B63). Clean the mounting area thoroughly before removing the old sensor to prevent dirt from entering the transmission housing.

  4. Verify the B84 Sensor

    If the B63 sensor is replaced and the mismatch code returns, test the Wheel Speed Sensor (B84) and replace it if it is sending inaccurate CAN BUS data.

  5. Recalibrate/Clear

    Clear the codes from the CommandCenter or diagnostic tool, heat the transmission oil to operating temperature, and test drive the machine (exceeding 8 mph) to verify the repair.

Parts you might need

(8)
  • Hall Effect Wheel/Transmission Speed Sensor

    RE295929

    Fits 7R, 8R Series, and various harvesters.

  • Hall Effect Wheel/Transmission Speed Sensor

    RE558874

    Interchangeable with RE295929

  • Hall Effect Wheel/Transmission Speed Sensor

    RE204888

    Interchangeable with RE295929

  • Transmission Output Speed Sensor

    AL204621

    Fits 5E Series tractors.

  • Transmission Output Speed Sensor

    AL75653

    Interchangeable with AL204621

  • Wheel Speed Sensor

    RE330848

    Fits John Deere Graders and some tractors.

  • Transmission Output Speed Sensor

    TTZF210361

    Fits 250D/300D articulated dump trucks.

  • Transmission Output Speed Sensor / Hall Effect Speed Sensor

    Generic Part Name

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