2382.03

John Deere 2382.03 – BLC (Basic Lighting Controller) or RLC (Roof Lighting Controller): Clearance Light, License Plate Light or Tail Light, External Voltage

Issue description

The controller is detecting voltage on the side light/park light output pin even when the lighting circuit is commanded off. This is almost always caused by a short-to-power or a voltage backfeed within the wiring loom, where a constant power source is bleeding over into the lighting circuit.

Applies to these machines

  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6090MC
  • 6090RC
  • 6100MC
  • 6100RC
  • 6110MC
  • 6110RC
  • 8245R through 8400R
  • 9470RT
  • 9520RT
  • 9570RT

Check the cause

  1. Inspect trailer lighting receptacles (if equipped) for internal corrosion, as this is a highly common cause of 12V auxiliary power bridging into the tail light circuit.

  2. Inspect the lighting circuit wiring and connectors (clearance, license plate, and tail lights) for signs of a short circuit to power, such as chafed wire insulation, melted conduits, or pinched harnesses.

  3. Remove bulbs or disconnect LED assemblies for the clearance/tail lights one by one to determine if an internally shorted light assembly is causing the backfeed.

  4. Disconnect the harness at the BLC or RLC module. Test the module pin to ensure it is not internally shorted and outputting voltage when off, then test the harness-side pin with a multimeter to confirm the voltage is coming from the loom.

Repair steps

  1. Disconnect Power

    Disconnect the negative battery cable to prevent accidental shorts during repair.

  2. Isolate the Short

    Based on your diagnostic checks, isolate the section of the wiring loom where the backfeed is occurring.

  3. Repair the Loom

    If the wiring harness is chafed or melted, cut out the damaged section of wiring. Splice in new wire of the same gauge using weather-sealed heat-shrink butt connectors. Wrap the repaired section in high-temperature loom tape or corrugated conduit.

  4. Clean/Replace Connectors

    If the backfeed was caused by corrosion bridging the pins (e.g., at the trailer plug or a main harness junction), thoroughly clean the connector with electrical contact cleaner and apply dielectric grease. If the connector is heavily corroded or melted, cut it out and wire in a replacement pigtail.

  5. Reassemble and Clear Codes

    Reconnect the battery, turn the key to the ON position, and use a diagnostic tool (like John Deere Service ADVISOR) to clear the inactive 002382.03 code.

  6. Verify Repair

    Turn the lights on and off multiple times to ensure the code does not return and the lights function normally.

Parts you might need

(4)
  • Wiring Harness Repair Kit / Connectors (Generic)

    Required if the loom is damaged.

  • Trailer Lighting Receptacle (Generic)

    Often replaced if internal corrosion is bridging the 12V auxiliary power to the tail light circuit.

  • Clearance Light / Tail Light Assembly (Generic)

    Replace if a light housing is internally shorted.

  • BLC (Basic Lighting Controller) or RLC (Roof Lighting Controller)

    Only replace if diagnostics prove the module itself is internally shorted to power and outputting voltage when commanded off.

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