2797.05

John Deere 2797.05 – Engine Control Unit (ECU): Injector High Voltage Supply #1 Circuit Has High Resistance / Injection Valve Supply Voltage 1, Resistance Too High

Issue description

The Engine Control Unit (ECU) has detected abnormally high electrical resistance in the supply circuit providing high voltage to the fuel injectors. This condition is typically caused by an open circuit, a corroded connection, or a damaged wire in the injector harness, which can impair the proper operation of the fuel injection system and negatively affect engine performance.

Applies to these machines

  • 5085E
  • 5090E
  • 5090EL
  • 5100E
  • 5085M
  • 5100M
  • 5100MH
  • 5100ML
  • 5115ML
  • 5090M
  • 5115M
  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 9470RT
  • 9520RT
  • 9570RT
  • 8245R to 8400R
  • 8310RT
  • 8335RT
  • 8360RT
  • 7210R
  • 7230R
  • 7250R
  • 7270R
  • 7290R
  • 7310R
  • 6090MC
  • 6090RC
  • 6100MC
  • 6100RC
  • 6110MC
  • 6110RC
  • 6100D
  • 6110D
  • 6115D
  • 6125D
  • 6130D
  • 6140D

Check the cause

  1. Inspect all wiring and connections leading to the #1 injection valve for breaks, disconnections, or frayed wires that could result in an open circuit.

  2. Use a multimeter to verify the resistance levels in the circuit and compare the readings against normal specified values to pinpoint the exact area of high resistance.

Repair steps

  1. Repair or Replace Damaged Components

    Based on the multimeter readings, repair any breaks in the wiring harness or replace damaged connectors. If the wiring is intact but the internal resistance of the injector is out of specification, the injection valve itself must be replaced.

  2. Reset the ECU

    After the physical repairs are completed, reset the Engine Control Unit to clear the stored 002797.05 fault code.

  3. Conduct Functional Tests

    Perform a full system test and run the engine to confirm that the repair has resolved the issue and that fuel delivery is operating within normal parameters.

Parts you might need

(12)
  • Wiring Harness / Connectors

  • Verify fitment using Engine Serial Number (ESN). Recommend replacing entire set to ensure optimal engine performance.

  • Fuel Injector (Injection Valve)

    RE528407

    Verify fitment using Engine Serial Number (ESN). Recommend replacing entire set to ensure optimal engine performance.

  • Fuel Injector (Injection Valve)

    RE30972

    Verify fitment using Engine Serial Number (ESN). Recommend replacing entire set to ensure optimal engine performance.

  • Verify fitment using Engine Serial Number (ESN). Recommend replacing entire set to ensure optimal engine performance.

  • Remanufactured. Verify fitment using Engine Serial Number (ESN). Recommend replacing entire set to ensure optimal engine performance.

  • Verify fitment using Engine Serial Number (ESN). Recommend replacing entire set to ensure optimal engine performance.

  • Fuel Injection System Wiring Harness

    RE552284

    OEM John Deere harness; verify fitment by serial number

  • OEM John Deere harness; verify fitment by serial number

  • Fits some 6320, 6420 Tractors and 4.5L PowerTech engines

  • Fits some 6J-1704, 1854, 2054 models

  • 10" Injector Pigtail with 14-Way Deutsch connector

    PSI2060

    For harness repair

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