John Deere 2798.05 – Engine Control Unit (ECU): Injector High Voltage Supply #2 Circuit Has High Resistance
Issue description
The Engine Control Unit (ECU) has detected abnormally high electrical resistance in the supply circuit for a fuel injector. This indicates an open circuit, a poor connection, or a failing component, which disrupts the electrical current needed to operate the injector correctly. This issue could lead to reduced performance or failure of the engine's fuel delivery system, and the ECU may limit engine power to protect the engine from potential damage.
Applies to these machines
39 machines- 5085E
- 5090E
- 5090EL
- 5100E
- 5085M
- 5100M
- 5100MH
- 5100ML
- 5115ML
- 5090M
- 5115M
- 6110M
- 6120M
- 6130M
- 6145M
- 6155M
- 6175M
- 6195M
- 6110R
- 6120R
- 6130R
- 6145R
- 6155R
- 6175R
- 6195R
- 6215R
- 8245R through 8400R
- 8310RT
- 8335RT
- 8360RT
- 9470RT
- 9520RT
- 9570RT
- 6090MC
- 6100MC
- 6110MC
- 6090RC
- 6100RC
- 6110RC
Check the cause
Inspect the wiring harness leading to the #2 fuel injector for any signs of chafing, damage, wear, or disconnected/loose terminals.
Use a digital multimeter to measure the resistance levels within the #2 injector circuit, checking continuity from the ECU connector to the injector connector to isolate the open circuit.
Verify the voltage at the injection valve connector to ensure it aligns with OEM specifications and that power is reaching the injector.
Test the resistance across the pins of the #2 fuel injector itself to determine if the injector has failed internally (open coil).
Repair steps
Correct Electrical Faults
If the diagnostic tests reveal a broken wire or corroded connector, repair or replace the affected section of the wiring harness or the connector pigtail.
Replace the Injector
If the wiring is intact but the injector itself has an internal open circuit, safely depressurize the fuel system and replace the #2 fuel injector. (Note: When replacing an injector, it is highly recommended to replace the corresponding injector inlet connector/tube as well).
Reset the ECU
After making the necessary repairs, clear the codes and reset the ECU to ensure all changes are recognized.
Validate Repairs
Perform a full operational test of the fuel injection system (running the engine) to ensure it functions properly without the fault code returning.
Parts you might need
(32)- Fuel Injector (for 9.0L Engines)RE543605
Manufactured by Denso
- Fuel Injector (for 9.0L Engines)RE546777
Manufactured by Denso
- Fuel Injector (for 9.0L Engines)RE543606
Manufactured by Denso
- Fuel Injector (for 9.0L Engines)RE528408
Manufactured by Denso
- Fuel Injector (for 9.0L Engines)SE502556
Remanufactured
- Fuel Injector (for 9.0L Engines)SE501948
Remanufactured
Fuel Injector (for 9.0L Engines)
095000-0610Denso Part Number
Fuel Injector (for 9.0L Engines)
095000-6471Denso Part Number
Fuel Injector (for 4.5L / 6.8L Engines)
RE507860Fuel Injector (for 4.5L / 6.8L Engines)
RE30972Required for high-pressure common rail injector replacement
Required for high-pressure common rail injector replacement
- Fuel Injector TubeRE543935
Wiring Harness / Pigtail Connector
Generic part name; exact part number depends on the specific chassis harness
- Fuel InjectorRE531801
Fits a range of 5E and 5M series tractors, including the 5090E and 5100E.
- Fuel InjectorSE502088
Fits a range of 5E and 5M series tractors, including the 5090E and 5100E.
Fuel Injector
RE44508Fits a range of 5E and 5M series tractors, including the 5090E and 5100E.
- Fuel Injector Wiring HarnessRE558116
Connects various electrical components of the fuel injection system. Specific harness depends on tractor configuration.
- Fuel Injector Wiring HarnessRE533647
Connects various electrical components of the fuel injection system. Specific harness depends on tractor configuration.
- Fuel Injector Wiring HarnessRE528590
Connects various electrical components of the fuel injection system. Specific harness depends on tractor configuration.
- Fuel Injector Wiring HarnessRE530105
Connects various electrical components of the fuel injection system. Specific harness depends on tractor configuration.
- Fuel Injector Wiring HarnessRE66560
Listed as a fuel injection pump solenoid wiring harness for models including the 5090E and 5100E.
- Fuel Injection Repair KitREC557942300
Includes components like O-rings, gaskets, and seals for fuel injection system repair.
Fuel Injection Pump
RE539744Fits John Deere 4045 engines in models such as the 5090E.
- Fuel InjectorRE545562
Remanufactured. Fits a wide range of models including 5085E, 5100E, 6105R, 6115R, 6125R, 6155R, 6175R, 6195R, and others.
Fuel Injector
SE502671Fits a wide range of models including 5085E, 5100E, 6105R, 6115R, 6125R, 6155R, 6175R, 6195R, and others.
Fuel Injector
RE543351Fits a wide range of models including 5085E, 5100E, 6105R, 6115R, 6125R, 6155R, 6175R, 6195R, and others.
Fuel Injector
RE529149For 9.0L engines.
- Injector Wiring HarnessRE558155
Fits many 6R and 7R series tractors, including 6145R, 6155R, 6175R, 6195R, and 6215R.
Injector Pigtail Connector
PSI206014-Way Deutsch. Used for splicing and repairing the existing harness connector.
Injector Pigtail Connector
PSI202410-Way John Deere. Used for splicing and repairing the existing harness connector.
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