John Deere 3514.03 – Engine Control Unit (ECU): Sensor Supply #6 Voltage Out of Range High
Issue description
The 5-volt reference circuit (Sensor Supply #6) is reading a voltage that exceeds the upper limit. This is typically caused by a short to a 12V power source (battery voltage) or an open ground within the circuit.
Applies to these machines
54 machines- 5085E
- 5090E
- 5090EL
- 5100E
- 5090M
- 5100M
- 5100MH
- 5100ML
- 5115M
- 6110M
- 6120M
- 6130M
- 6145M
- 6155M
- 6175M
- 6195M
- 6110R
- 6120R
- 6130R
- 6145R
- 6155R
- 6175R
- 6195R
- 6215R
- 6M series
- 6R series
- 7R series
- 8R series
- 8RT series
- 9R series
- 6150R
- 7230R
- 8320R
- 9470RT
- 9520RT
- 9570RT
- S650
- S660
- S670
- S760
- 8000 series forage harvesters
- 8200 series forage harvesters
- 250D
- 300D
- 130G
- 210G
- 544K
- 744L
- 1110E
- 1210E
- R4030
- R4038
- R4044
- R4045
Check the cause
Verify the Code: Use a diagnostic scan tool to confirm ECU 003514.03 is active.
Sensor Isolation Test: Disconnect the sensors on this circuit (EGR Valve Position Sensor, Exhaust Manifold Pressure Sensor, and Coolant Pressure Sensor) one at a time. Check the active fault codes or monitor the 5V supply voltage with a multimeter after unplugging each sensor. If the voltage returns to a normal 5V (or the code changes from 3514.03 'High' to 3514.04 'Low/Open'), the sensor you just disconnected is internally shorted and needs to be replaced.
Harness Inspection: If disconnecting the sensors does not resolve the high voltage reading, inspect the engine wiring harness. Look for chafing, melted wires, or rubbing against the engine block, EGR cooler, or exhaust manifold that could cause the 5V wire to short against a 12V power wire.
Connector Check: Inspect the ECU pins and sensor connectors for corrosion, moisture, or bent pins.
Repair steps
Power Down
Turn off the ignition key and disconnect the negative battery cable to prevent electrical spikes during repair.
Repair Wiring
If the diagnostic checks revealed a short to 12V in the wiring harness, splice and repair the damaged section of the harness using proper heat-shrink connectors, or replace the affected harness section.
Replace Faulty Sensor
If a sensor was found to be internally shorted, remove the retaining bolts or unthread the sensor from its port. Install the new OEM sensor and torque to the manufacturer's specifications.
Reassemble
Reconnect all sensor pigtails and the battery cable.
Clear Codes
Turn the key to the ON position and use a diagnostic tool to clear the ECU 003514.03 fault code.
Test Run
Start the engine and monitor the Sensor Supply #6 voltage to ensure it remains at a stable 5 volts. Verify that no check engine lights return.
Parts you might need
(12)EGR Valve Position Sensor / EGR Pressure Sensor
RE539839On some models, the position sensor is integrated into the EGR Valve assembly.
EGR Valve Position Sensor / EGR Pressure Sensor
MIU803774EGR Valve Position Sensor / EGR Pressure Sensor
DZ119844EGR Valve Position Sensor / EGR Pressure Sensor
VP8TStandard Motor Products aftermarket option.
EGR Valve Assembly
RE537143EGR Valve assembly with integrated position sensor.
EGR Valve Assembly
RE543306EGR Valve assembly with integrated position sensor.
Exhaust Manifold Pressure Sensor
DZ111915Exhaust Manifold Pressure Sensor
RE542461Exhaust Manifold Pressure Sensor
DZ111910Exhaust Manifold Pressure Sensor
RE541191Coolant Pressure Sensor
DZ111911Rated for 0.5-3 Bar pressure.
Coolant Pressure Sensor
RE539840Rated for 0.5-3 Bar pressure.
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