3517.07

John Deere 3517.07 – Engine Control Unit (ECU): DEF Tank Fluid Level Sensor Obstructed

Issue description

Triggered when the Diesel Exhaust Fluid (DEF) tank level sensor detects debris or a physical obstruction that prevents it from accurately measuring the fluid level.

Applies to these machines

  • 5085E
  • 5090E
  • 5090EL
  • 5100E
  • 5090M
  • 5100M
  • 5100MH
  • 5100ML
  • 5115M
  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 9470RT
  • 9520RT
  • 9570RT
  • 6105M
  • 8RT 370
  • 6230R
  • 6250R
  • R4030
  • R4038
  • R4044
  • R4045
  • R4060
  • F4365
  • T550
  • T560
  • T660
  • T670
  • W540
  • W550
  • 130G
  • 160GLC
  • 180GLC
  • 210GLC
  • 250GLC
  • 300GLC
  • 350GLC
  • 380GLC

Check the cause

  1. Inspect the DEF Level Sensor inside the DEF tank for physical damage, wear, or visible debris/crystallization obstructing the float or sensor mechanism

  2. Verify DEF fluid quality using a refractometer to ensure concentration is approximately 32.5% (contaminated or crystallized DEF can cause obstructions)

  3. Check electrical connections, wiring harnesses, and connectors related to the DEF tank header/sensor for security, proper grounding, corrosion, or physical damage

  4. Test sensor functionality by using a John Deere diagnostic tool to monitor live data for erratic or static readings

Repair steps

  1. Drain the DEF Tank

    Safely drain the Diesel Exhaust Fluid from the tank to access the sensor assembly.

  2. Clean the Sensor

    If debris or crystallized DEF is found obstructing the sensor, clean the tank and the sensor mechanism thoroughly.

  3. Replace the DEF Tank Header

    If the sensor is permanently damaged, malfunctioning, or the obstruction cannot be cleared, the DEF tank header assembly (which houses the level sensor, temperature sensor, and pickup tubes) must be replaced.

  4. Reassemble and Refill

    Install the new DEF tank header, reconnect all electrical and fluid lines, and refill the tank with fresh, high-quality DEF.

  5. Reset the ECU

    Use a diagnostic tool to reset the ECU, clear the 003517.07 fault code, and monitor the DEF levels to ensure the new sensor is reporting accurately.

Parts you might need

(17)
  • DEF Tank Header Assembly

    AT516076

    Common on various equipment

  • DEF Tank Header Assembly

    AT483434

    Common on various equipment

  • DEF Tank Header Assembly

    AT483439

    Common on various equipment

  • DEF Tank Header Assembly

    AT483435

    Fits G-Series Excavators like 130G, 160GLC, 210GLC

  • DEF Tank Header Assembly

    DZ118294

    525mm header; fits 6R tractors, R-series sprayers, T/W-series combines

  • DEF Tank Header Assembly

    DZ128852

    525mm header; fits 6R tractors, R-series sprayers, T/W-series combines

  • DEF Tank Header Assembly

    DZ128840

    Fits 6R series tractors and T-series combines

  • DEF Tank Header Assembly

    DZ118673

    Fits 6R series tractors and T-series combines

  • DEF Tank Header Assembly

    DZ100614

    Various agricultural applications

  • DEF Tank Header Assembly

    DZ118300

    Various agricultural applications

  • DEF Tank Header Assembly

    DZ118679

    Various agricultural applications

  • DEF Level Sensor / Sending Unit

    DZ118671

    Fits engines like 4045, 6068, and 6M series tractors

  • DEF Level Sensor / Sending Unit

    DZ118674
  • DEF Level Sensor / Sending Unit

    DZ128844
  • DEF Level Sensor / Sending Unit

    DZ128856
  • DEF Level Sensor / Sending Unit

    DZ128845
  • DEF Level Sensor / Sending Unit

    DZ110471

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