3673.04

John Deere 3673.04 – ECU: Exhaust Throttle Actuator Position Signal Out Of Range Low

Issue description

Indicates an open circuit or a lower-than-expected voltage on the position feedback wire for the exhaust throttle actuator. When this code is active, the system will force a duty cycle to prevent the exhaust throttle actuator from hitting the end stop, which can lead to engine power derate conditions.

Applies to these machines

  • 5085E
  • 5090E
  • 5090EL
  • 5100E
  • 5090M
  • 5100M
  • 5100MH
  • 5100ML
  • 5115M
  • 7210R
  • 7230R
  • 7250R
  • 7270R
  • 7290R
  • 7310R
  • 6105E
  • 5045E
  • 210G
  • 210GLC
  • 160GLC

Check the cause

  1. Check the wiring harness and connectors leading to the exhaust throttle actuator (specifically the position feedback and supply voltage wires) for open circuits, chafing, or corrosion.

  2. Inspect the exhaust throttle actuator (located in the exhaust stream after the turbocharger) for excessive soot buildup, which can cause the valve to stick and create a position mismatch.

  3. Verify the actuator supply voltage to ensure the component is receiving adequate power from the ECU.

Repair steps

  1. Preparation

    Ensure the engine is cool and relieve any system pressures.

  2. Drain Coolant

    Drain the engine coolant, as you will need to disconnect the cooling lines attached to the actuator.

  3. Disconnect Lines and Wiring

    Disconnect the electrical connector to the exhaust throttle actuator. Remove the exhaust throttle actuator coolant return line and coolant supply line.

  4. Remove Actuator

    Remove the flange nuts/cap screws securing the exhaust tube and the exhaust throttle actuator assembly to the bracket. Remove the linkage connected to the exhaust throttle valve.

  5. Discard Gasket

    Remove and discard the old exhaust gasket.

  6. Install New Actuator

    Install the new exhaust throttle actuator onto the bracket using a new gasket. Reattach the linkage. Tighten the flange nuts to the OEM specification (e.g., 20 N·m or 177 lb.-in.).

  7. Reconnect Lines

    Reinstall the coolant supply and return lines, and plug in the electrical connector.

  8. Refill and Bleed

    Refill the engine with the appropriate coolant and bleed the cooling system to remove air pockets.

  9. Calibration

    Connect an electronic service tool (such as John Deere Service ADVISOR) and perform the "Exhaust throttle actuator learn value reset" to calibrate the new sensor to the ECU.

Parts you might need

(2)
  • Exhaust Throttle Actuator

    RE563674

    Verified for the 6068HT109 engine used in 210G excavators; exact part numbers will vary slightly depending on the specific engine displacement and machine model

  • Exhaust Gasket

    Generic part (must be replaced whenever the actuator flange is separated)

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