John Deere 3720.15 – Engine Control Unit (ECU): Calculated Ash Level Slightly High
Issue description
The DPF Ash Level Is High. The calculated ash level has risen slightly higher than expected, reducing the capacity for soot storage and increasing exhaust backpressure. It serves as an advisory that the DPF will soon require maintenance.
Applies to these machines
41 machines- 5085E
- 5090E
- 5090EL
- 5100E
- 5085M
- 5100M
- 5100MH
- 5100ML
- 5115ML
- 5090M
- 5115M
- 6110M
- 6120M
- 6130M
- 6145M
- 6155M
- 6175M
- 6195M
- 6110R
- 6120R
- 6130R
- 6145R
- 6155R
- 6175R
- 6195R
- 6215R
- 5095M
- 5105M
- 7210R
- 7230R
- 7250R
- 7270R
- 7290R
- 7310R
- 8235R
- 8260R
- 8285R
- 8310R
- 8335R
- 8360R
- 7760
Check the cause
Check for active prompts on the CommandCenter or engine settings page requesting a parked filter cleaning (manual regeneration).
Verify engine operating conditions to ensure efficient running, as poor fuel quality, incomplete combustion, or excessive oil consumption can accelerate ash production.
Use John Deere Service Advisor to check for other active codes (such as air throttle valve or EGR codes) that might be preventing an automatic regeneration.
Monitor the three DPF soot load readings using Service Advisor to determine if the filter is genuinely full of ash or if it simply failed to complete a recent regeneration.
Repair steps
Attempt Parked Regeneration
First, initiate a parked filter cleaning via the engine settings page as per the Operator's Manual to burn off any accumulated soot that might be contributing to the restriction.
Remove the DPF
If the code persists and the ash level is confirmed high, the DPF must be removed from the machine.
Professional Ash Removal / Exchange
Do NOT attempt to clean the DPF using water or chemicals, as this will destroy the internal matting and void the emissions warranty. The DPF must be placed into specialized pneumatic/thermal cleaning equipment. Alternatively, John Deere offers a DPF exchange program where you can swap your full filter for a professionally cleaned, remanufactured unit.
Reset the ECU
Once the cleaned or replacement DPF is installed, use Service Advisor to reset the ECU's ash accumulator data. If this data is not reset, the ECU will still believe the filter is restricted and will keep the engine in a derated state.
Verify Operation
Run the machine and monitor the exhaust system to ensure ash and soot levels remain manageable and the fault code does not return.
Parts you might need
(12)Diesel Particulate Filter (DPF) / Exhaust Filter
RE568454Match DPF size/casting number to specific engine serial number.
Diesel Particulate Filter (DPF) / Exhaust Filter
RE567689Match DPF size/casting number to specific engine serial number.
Diesel Particulate Filter (DPF) / Exhaust Filter
RE541834Match DPF size/casting number to specific engine serial number.
Diesel Particulate Filter (DPF) / Exhaust Filter
RE561836Match DPF size/casting number to specific engine serial number.
Diesel Particulate Filter (DPF) / Exhaust Filter
RE567056Match DPF size/casting number to specific engine serial number.
Diesel Particulate Filter (DPF) / Exhaust Filter
MIU803276Match DPF size/casting number to specific engine serial number.
Diesel Particulate Filter (DPF) / Exhaust Filter
DZ100174Match DPF size/casting number to specific engine serial number.
Diesel Particulate Filter (DPF) / Exhaust Filter
RE551147Match DPF size/casting number to specific engine serial number.
Diesel Particulate Filter (DPF) / Exhaust Filter
RE542183Match DPF size/casting number to specific engine serial number.
Filter Housing Gasket
R532139Required when reinstalling the DPF.
Filter Housing Gasket
MIU802749Required when reinstalling the DPF.
V-Clamp
RE545865Recommended to replace when swapping the filter.
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