John Deere 412.15 – Engine Control Unit (ECU): EGR Cooled Gas Temperature Signal is High
Issue description
The EGR exhaust temperature is detected slightly above normal specifications. This minor deviation is typically caused by high engine loads, poor EGR cooling, slight clogging/soot buildup in the EGR cooler, or minor mechanical issues with the EGR valve not opening sufficiently.
Applies to these machines
61 machines- 5085E
- 5090E
- 5090EL
- 5100E
- 5085M
- 5100M
- 5100MH
- 5100ML
- 5115ML
- 5090M
- 5115M
- 6110M
- 6120M
- 6130M
- 6145M
- 6155M
- 6175M
- 6195M
- 6110R
- 6120R
- 6130R
- 6145R
- 6155R
- 6175R
- 6195R
- 6215R
- 7185J
- 7195J
- 7205J
- 7210J
- 7225J
- 7630
- 7730
- 7830
- 7930
- 8R 230
- 8R 370
- 9230
- 9330
- 9430
- 9530
- 9630
- 9470RT
- 9520RT
- 9570RT
- 9870STS
- 9560STS
- 9570STS
- 3520
- 3522
- 7760
- 540G-III
- 548G-III
- 210G
- 310L
- 544K
- 624K
- 724K
- 6135
- 6090
- PowerTech Plus
Check the cause
Inspect the radiator and EGR cooler for external debris, dirt, or contamination that could be restricting airflow or coolant flow
Check coolant levels to ensure the engine coolant is at the proper level
Inspect EGR components for partial blockages, heavy soot buildup, or mechanical binding within the EGR valve and EGR cooler
Monitor live data using a diagnostic tool to verify if the EGR temperature sensor is reading accurately or if it is skewed
Repair steps
Reduce engine load
Immediately reduce engine speed and load to prevent further temperature escalation and engine derate.
Clean cooling system
Thoroughly clean out any debris from the cooling system, including radiators and coolers.
Clean the EGR valve(s)
Remove and clean out the EGR valve(s) to remove soot and carbon buildup.
Calibrate EGR valves
Perform a calibration reset on the EGR valves using John Deere diagnostic software (Service ADVISOR).
Test operation
Cycle the key switch off and on. Clear the diagnostic trouble codes and perform a road/field test under load to see if the code returns.
Replace faulty components
If cleaning and calibration do not resolve the issue, replace the affected component. Replace the EGR cooler if plugged internally, the EGR valve if failing mechanically, or the EGR temperature sensor if faulty.
Parts you might need
(10)EGR Temperature Sensor
RE537636Fits a massive variety of 8R tractors, K-series loaders, and STS combines.
EGR Temperature Sensor
DZ122879Fits a massive variety of 8R tractors, K-series loaders, and STS combines.
EGR Temperature Sensor
RE546613Fits a massive variety of 8R tractors, K-series loaders, and STS combines.
EGR Valve
RE535292Common on 7030 series, 9.0L engines, and STS combines.
EGR Valve
DZ111265Common on 7030 series, 9.0L engines, and STS combines.
EGR Valve
DZ109968Common on 7030 series, 9.0L engines, and STS combines.
EGR Valve
RE537143Common on 7030 series, 9.0L engines, and STS combines.
EGR Valve
DZ119115Common on 7030 series, 9.0L engines, and STS combines.
EGR Cooler
RE522294Common for 9.0L engines like the 8030 series.
EGR Cooler
DZ101011Common for 9770 combines.
Get help to fix this fault by requesting a quote