412.15

John Deere 412.15 – Engine Control Unit (ECU): EGR Cooled Gas Temperature Signal is High

Issue description

The EGR exhaust temperature is detected slightly above normal specifications. This minor deviation is typically caused by high engine loads, poor EGR cooling, slight clogging/soot buildup in the EGR cooler, or minor mechanical issues with the EGR valve not opening sufficiently.

Applies to these machines

  • 5085E
  • 5090E
  • 5090EL
  • 5100E
  • 5085M
  • 5100M
  • 5100MH
  • 5100ML
  • 5115ML
  • 5090M
  • 5115M
  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 7185J
  • 7195J
  • 7205J
  • 7210J
  • 7225J
  • 7630
  • 7730
  • 7830
  • 7930
  • 8R 230
  • 8R 370
  • 9230
  • 9330
  • 9430
  • 9530
  • 9630
  • 9470RT
  • 9520RT
  • 9570RT
  • 9870STS
  • 9560STS
  • 9570STS
  • 3520
  • 3522
  • 7760
  • 540G-III
  • 548G-III
  • 210G
  • 310L
  • 544K
  • 624K
  • 724K
  • 6135
  • 6090
  • PowerTech Plus

Check the cause

  1. Inspect the radiator and EGR cooler for external debris, dirt, or contamination that could be restricting airflow or coolant flow

  2. Check coolant levels to ensure the engine coolant is at the proper level

  3. Inspect EGR components for partial blockages, heavy soot buildup, or mechanical binding within the EGR valve and EGR cooler

  4. Monitor live data using a diagnostic tool to verify if the EGR temperature sensor is reading accurately or if it is skewed

Repair steps

  1. Reduce engine load

    Immediately reduce engine speed and load to prevent further temperature escalation and engine derate.

  2. Clean cooling system

    Thoroughly clean out any debris from the cooling system, including radiators and coolers.

  3. Clean the EGR valve(s)

    Remove and clean out the EGR valve(s) to remove soot and carbon buildup.

  4. Calibrate EGR valves

    Perform a calibration reset on the EGR valves using John Deere diagnostic software (Service ADVISOR).

  5. Test operation

    Cycle the key switch off and on. Clear the diagnostic trouble codes and perform a road/field test under load to see if the code returns.

  6. Replace faulty components

    If cleaning and calibration do not resolve the issue, replace the affected component. Replace the EGR cooler if plugged internally, the EGR valve if failing mechanically, or the EGR temperature sensor if faulty.

Parts you might need

(10)
  • EGR Temperature Sensor

    RE537636

    Fits a massive variety of 8R tractors, K-series loaders, and STS combines.

  • EGR Temperature Sensor

    DZ122879

    Fits a massive variety of 8R tractors, K-series loaders, and STS combines.

  • EGR Temperature Sensor

    RE546613

    Fits a massive variety of 8R tractors, K-series loaders, and STS combines.

  • EGR Valve

    RE535292

    Common on 7030 series, 9.0L engines, and STS combines.

  • EGR Valve

    DZ111265

    Common on 7030 series, 9.0L engines, and STS combines.

  • EGR Valve

    DZ109968

    Common on 7030 series, 9.0L engines, and STS combines.

  • EGR Valve

    RE537143

    Common on 7030 series, 9.0L engines, and STS combines.

  • EGR Valve

    DZ119115

    Common on 7030 series, 9.0L engines, and STS combines.

  • EGR Cooler

    RE522294

    Common for 9.0L engines like the 8030 series.

  • EGR Cooler

    DZ101011

    Common for 9770 combines.

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