John Deere 4364.01 – Engine Control Unit (ECU): Catalytic Converter Efficiency of SCR System Extremely Low
Issue description
The Engine Control Unit (ECU) detects that the Nitrogen Oxide (NOx) value at the outlet of the Selective Catalytic Reduction (SCR) system is too high. This indicates that the exhaust aftertreatment system is not effectively converting and cleaning the exhaust gases, which typically results in an engine derate.
Applies to these machines
44 machines- 5085E
- 5090E
- 5090EL
- 5100E
- 5090M
- 5100M
- 5100MH
- 5100ML
- 5115M
- 6110M
- 6120M
- 6130M
- 6145M
- 6155M
- 6175M
- 6195M
- 6110R
- 6120R
- 6130R
- 6145R
- 6155R
- 6175R
- 6195R
- 6215R
- 6105M
- 7210R
- 8R 410
- 9470RT
- 9520RT
- 9570RT
- S680
- S780
- T550
- W235
- 8400
- 8600
- 9800
- R4038
- R4040I
- R4045
- 130G
- 160G LC
- 333G
- 750 Dozer
Check the cause
Test DEF fluid quality for contamination, improper storage, or incorrect concentration (causes over 60% of these faults)
Inspect for exhaust leaks upstream of the downstream NOx sensor, especially between the DOC/DPF/SCR and at sensor bungs
Remove and inspect the DEF injector (doser) for white crystallization buildup blocking the spray pattern
Check the ECU software version to see if a calibration update (e.g., SW62275H) is required to prevent false positives
Use a diagnostic tool to monitor the inlet and outlet NOx sensors for erratic readings or drifting
Repair steps
Address Fluid Issues
If the DEF is contaminated or degraded, drain the DEF tank completely, flush it, and refill it with fresh, high-quality DEF.
Clean or Replace the DEF Injector
If the DEF doser is clogged with crystallized urea, clean it thoroughly. If it is damaged or fails to actuate properly during a dosing test, replace the injector.
Replace Faulty Sensors
If the DEF system is clean and functioning but the outlet NOx sensor is still reading out of range, replace the downstream NOx sensor.
Update Software
Flash the Engine ECU with the latest software calibration to resolve any known short-regen intervals or false-positive 4364.01 triggers.
Perform SCR System Verification Check
Once the physical repairs are made, use a diagnostic tool to initiate an 'SCR system verification check' (which functions similarly to a forced regeneration). This tests the SCR catalytic converter's effectiveness at controlled temperatures. If the check completes successfully, the error will become inactive, and full engine power will be restored.
Parts you might need
(11)Nitrogen Oxide (NOx) Sensor (Outlet/Downstream)
DZ110621Fitment depends on specific engine model
Nitrogen Oxide (NOx) Sensor (Outlet/Downstream)
DZ109125Fitment depends on specific engine model
Nitrogen Oxide (NOx) Sensor (Outlet/Downstream)
DZ112080Fitment depends on specific engine model
Nitrogen Oxide (NOx) Sensor (Outlet/Downstream)
RE552182Fitment depends on specific engine model
Nitrogen Oxide (NOx) Sensor (Outlet/Downstream)
RE552183Fitment depends on specific engine model
DEF Doser Injector / Dosing Nozzle
RE560468Often manufactured by Bosch (e.g., Bosch 0444043045)
DEF Doser Injector / Dosing Nozzle
RE555626Often manufactured by Bosch (e.g., Bosch 0444043045)
DEF Doser Injector / Dosing Nozzle
8982318983Often manufactured by Bosch (e.g., Bosch 0444043045)
DEF Doser Injector / Dosing Nozzle (Remanufactured)
RM100341Remanufactured OEM Part Number
DEF Injector Gasket
RE572248Recommended to replace when removing/installing the doser
Diesel Exhaust Fluid (DEF)
Generic high-quality DEF (API certified)
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