5127.03

John Deere 5127.03 – ECU: Sensor Supply #9 Voltage Out of Range High

Issue description

The supply voltage for the Sensor 9 circuit has exceeded the acceptable upper limit, typically pointing to a short circuit to a 12-volt power source. This condition disrupts the Intake Temperature Sensor and the DOC/DPF Temperature Module.

Applies to these machines

  • 5085E
  • 5090E
  • 5090EL
  • 5100E
  • 5090M
  • 5100M
  • 5100MH
  • 5100ML
  • 5115M
  • 8R / RW Series Tractors
  • 8245R
  • 8400R
  • 9RT Series Tracks Tractors
  • 9470RT
  • 9520RT
  • 9570RT
  • S-Series Combines
  • Forage Harvesters
  • Construction Equipment

Check the cause

  1. Inspect wiring and connections for damaged, frayed, or loose wiring associated with Sensor Supply #9 (tracing lines to the Intake Temperature Sensor and the DOC/DPF Temperature Module)

  2. Check for short circuits where wires may be rubbing against each other or the chassis, causing a short to a 12-volt source

  3. Test sensor elements using a digital multimeter or John Deere diagnostic tools for internal shorts, which can back-feed voltage into the supply line

  4. Verify ECU electrical supply originating from the ECU to the sensor circuit is stable and within the specified voltage limits

Repair steps

  1. Disconnect Power

    Turn off the machine and disconnect the battery to prevent further electrical damage during the repair.

  2. Repair the Harness

    If the diagnostic checks revealed chafed or damaged wiring causing a short to 12V, repair or replace the affected section of the wiring harness. Insulate any exposed wires.

  3. Replace Faulty Sensors

    If the wiring is intact but a sensor (Intake Temperature Sensor or DOC/DPF Temperature Module) failed the multimeter test due to an internal short, remove and replace the faulty sensor.

  4. Reconnect and Clear Codes

    Reconnect the battery and sensors. Turn the key to the ON position and use a diagnostic scan tool to reset the ECU and clear the 005127.03 fault code.

  5. Monitor the System

    Start the engine and monitor the system to ensure the code does not return and that the sensor supply voltage remains in the normal operating range.

Parts you might need

(6)
  • Air Intake Temperature Sensor

    RE527368

    Common on 9R/9RT tractors and S-Series combines

  • Air Intake Temperature Sensor

    RE61812

    Fits many 6000-7000 series tractors and construction equipment

  • Air Intake Temperature Sensor

    RE48419
  • Air Intake Temperature Sensor

    DZ122254
  • Air Intake Temperature Sensor

    DZ122257
  • DOC/DPF Temperature Module (Exhaust Filter Temp Module)

    Varies strictly by the specific engine and exhaust aftertreatment configuration

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