521933.12

John Deere 521933.12 – GPM: INFORMATION FOR OPERATOR: Gear 4 Jumped Out

Issue description

Generated when the control software detects that Gear 4 has disengaged unexpectedly during operation, indicating a mechanical or electrical interruption in holding the gear.

Applies to these machines

  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 6R 145
  • 6R 155
  • 6R 175
  • 6R 195
  • 6R 215
  • 6140R
  • 6150R
  • 6170R
  • 6190R
  • 6210R

Check the cause

  1. Operator Re-engagement: Attempt to re-engage Gear 4 and monitor for recurrence.

  2. Inspect Transmission Mechanics: Conduct a thorough inspection of the transmission system to identify any mechanical wear, damage, or misalignment that might cause Gear 4 to slip or jump out.

  3. Check Solenoid Function: Verify that the Gear 4 solenoid is functioning correctly, receiving proper voltage, and responding promptly without sticking.

  4. Software Check: Verify that the GPM control software is up-to-date.

Repair steps

  1. Clear and Retest

    Clear the code and operate the tractor to see if Gear 4 jumps out again.

  2. Software Update

    If the code returns but no mechanical binding is felt, install any available GPM software updates via the John Deere Service ADVISOR tool to address potential bugs.

  3. Solenoid Replacement

    If the software is current and the wiring harness to the transmission is intact (no shorts/opens), replace the Gear 4 shift solenoid.

  4. Mechanical Repair

    If replacing the solenoid does not resolve the issue, the transmission will require a mechanical teardown to inspect the Gear 4 clutch packs, synchronizers, or shift forks for physical damage.

  5. Monitor Performance

    After making necessary adjustments or replacing parts, test drive the tractor under load to monitor the performance of Gear 4 engagement and ensure the issue is resolved.

Parts you might need

(3)
  • DirectDrive Gear 4 Solenoid Valve

  • Hydraulic/Transmission Filter Insert

    AL206482

    Aftermarket AL-118321 for models like the 6150R

  • Transmission Oil

    John Deere Hy-Gard™ Transmission/Hydraulic system oil

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