523905.05

John Deere 523905.05 – PTF: Front PTO Solenoid Valve, Current Too Low

Issue description

The control software detects that the electrical current in the ground lead of the front PTO solenoid valve is below the acceptable threshold, indicating an open circuit (broken wire, disconnected plug, or failed internal coil). The front PTO will typically exhibit limited or no functionality.

Applies to these machines

  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 8235R
  • 8245R
  • 8260R
  • 8270R
  • 8285R
  • 8295R
  • 8310R
  • 8320R
  • 8335R
  • 8345R
  • 8360R
  • 8370R
  • 8400R
  • 6090MC
  • 6090RC
  • 6100MC
  • 6100RC
  • 6110MC
  • 6110RC

Check the cause

  1. Inspect Connectors: Check all relevant connectors in the PTO solenoid valve circuit. Ensure they are properly seated, tight, and free of corrosion, moisture, or debris.

  2. Inspect the Wiring Harness: Check for an open circuit in the wiring harness leading from the PTF module to the front PTO solenoid valve. Look for chafed, pinched, or broken wires.

  3. Test the Solenoid Valve: Use a multimeter to test the resistance of the front PTO solenoid valve coil. If the coil shows infinite resistance (OL), the internal winding is broken (open), and the solenoid must be replaced.

Repair steps

  1. Safety First

    Park the tractor on a level surface, engage the parking brake, turn off the engine, and remove the key.

  2. Locate the Component

    Locate the front PTO solenoid valve on the front PTO housing/chassis assembly.

  3. Address Wiring/Connectors

    Disconnect the electrical plug to the solenoid. Clean the connector pins with contact cleaner. If you found any damaged wires during your diagnostic checks, repair them using proper soldering and heat-shrink techniques, or replace the damaged harness section.

  4. Replace the Solenoid (If Faulty)

    If the wiring is intact but the solenoid failed the multimeter test, remove the retaining nut/bolt holding the solenoid coil to the valve stem.

  5. Remove old coil

    Slide the old electrical coil off the valve cartridge. (Note: In some cases, you may need to replace the entire solenoid valve cartridge, which will require catching a small amount of hydraulic fluid and replacing O-rings).

  6. Install new coil

    Install the new solenoid valve/coil and secure it.

  7. Reconnect harness

    Reconnect the electrical harness.

  8. Clear and Test

    Turn the key on, clear the PTF 523905.05 fault code via the tractor's diagnostic monitor, and test the front PTO engagement to verify the repair.

Parts you might need

(3)
  • Front PTO Solenoid Valve Cartridge

    AL68437
  • Electrical Coil only

    AL68438
  • Older generation Solenoid Valve

    AL39728

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