John Deere 5435.14 – ECU: DEF Dosing Unit Pump Motor Fault
Issue description
The Engine Control Unit (ECU) has detected a signal fault or operation error related to the DEF dosing unit's pump motor. This indicates an issue with the communication or operation of the pump, typically occurring when the electric motor fails to operate at the expected speed or does not draw the correct amount of electrical current. This failure leads to a significant loss of DEF pressure in the system; while typical operating pressure is 30 to 70 PSI, an active fault can cause pressure to drop as low as 2.6 PSI.
Applies to these machines
32 machines- 5085E
- 5090E
- 5090EL
- 5100E
- 5090M
- 5100M
- 5100MH
- 5100ML
- 5115M
- 6110M
- 6120M
- 6130M
- 6145M
- 6155M
- 6175M
- 6195M
- 6110R
- 6120R
- 6130R
- 6145R
- 6155R
- 6175R
- 6195R
- 6215R
- 350GLC excavators
- 9470RT track tractors
- 9520RT track tractors
- 9570RT track tractors
- 6105M tractors
- E-series dump trucks
- K-series loaders
- L-series loaders
Check the cause
Inspect the DEF Pump Connector: Disconnect the electrical connector going to the DEF dosing pump. If DEF fluid pours out of the connector or there is heavy crystallization inside the plug, the pump has failed internally and must be replaced.
Inspect the Wiring Harness: Check the harness leading to the DEF pump for loose connections, rodent damage, or weather-related wire chafing.
Software Pump Test: If no fluid is found in the connector, connect John Deere Service Advisor and run a DEF pump override test to see if the pump can successfully build and hold pressure.
Check for Freezing: If operating in extreme cold, ensure the DEF tank and lines are fully thawed (using the machine's ProHeat system if equipped), as frozen DEF will prevent the pump from building pressure and trigger the code.
Repair steps
Disconnect the DEF module connector
Verify the presence of DEF fluid inside the plug.
Remove access panels
Remove the necessary step assemblies or access panels over the DEF tank to access the dosing unit.
Remove the failed DEF dosing unit pump
Replace damaged electrical connector and pins
Crucial Step: If DEF leaked into the wiring harness, you must cut out and replace the damaged electrical connector and pins on the machine side. Failing to do so will cause the new pump to short out.
Install the new DEF dosing unit pump
Plug in the repaired connector.
Reinstall all access panels and brackets
Clear the active code
Connect a diagnostic tool to clear the active 005435.14 code.
Verify the repair
Start the machine and let it run to operating temperature. Perform a header coolant purge and a DEF system purge test to verify the repair.
Perform a forced parked Service Regeneration
Note: If the machine was operated with this code active, it likely entered an engine derate state, causing high soot accumulation. You may need to perform a forced parked Service Regeneration to clear the soot levels before returning the machine to the customer.
Parts you might need
(17)DEF Dosing Unit Pump (Current OEM)
DZ12806824V Systems - Construction/Forestry
DEF Dosing Unit Pump (Older Superseded)
RE553976DEF Dosing Unit Pump (Bosch)
098644D236Connector Body
57M11250Required if DEF leaked into the plug
- Electrical Pins/Terminals57M11249
Required if DEF leaked into the plug
- Electrical Pins/Terminals57M9157
Required if DEF leaked into the plug
- DEF Dosing Unit Pump, 12 VoltDZ119474
Current OEM part number (Bosch manufactured).
- DEF Dosing Unit Pump, 12 VoltDZ121774
Current OEM part number (Bosch manufactured).
- DEF Dosing Unit Pump, 12 VoltDZ128067
Current OEM part number (Bosch manufactured).
- DEF Dosing Unit Pump, 12 VoltDZ121770
Current OEM part number (Bosch manufactured).
- DEF Dosing Unit Pump, 12 VoltRE552175
Superseded OEM part number.
Remanufactured version available from John Deere.
- DEF Dosing Unit Pump (12V)DZ111283
Superseded by DZ121770.
DEF Dosing Unit Pump (24V Remanufactured)
RM100340For 24V systems. Verify fitment by serial number.
Get help to fix this fault by requesting a quote