613.31

John Deere 613.31 – ECU: Voltage Issue For High Pressure Fuel Pump Solenoid

Issue description

The control module has detected an electrical fault (such as a short to ground, open circuit, or abnormal resistance) in the drive circuit that controls the fuel pressure control valve (Suction Control Valve) on the high-pressure fuel pump. This prevents the engine from properly regulating fuel rail pressure, often resulting in an engine derate or a no-start condition.

Applies to these machines

  • 5085E
  • 5090E
  • 5090EL
  • 5100E
  • 5090M
  • 5100M
  • 5100MH
  • 5100ML
  • 5115M
  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 5115ML
  • 8245R through 8400R
  • 9470RT
  • 9520RT
  • 9570RT
  • 210K
  • 310SK
  • 160GLC
  • 1010G

Check the cause

  1. Inspect the harness connector at the high-pressure fuel pump solenoid (Suction Control Valve) for looseness, corrosion, or pushed-out pins

  2. Test the wiring harness between the ECU and the fuel pump solenoid using a multimeter to check for continuity, high resistance, or a short to ground

  3. Ensure the battery is fully charged and the alternator is providing the correct voltage, as low system voltage can trigger false solenoid drive faults

  4. Measure the internal resistance of the Suction Control Valve coil to determine if it is out of specification (shorted internally or open)

Repair steps

  1. Disconnect Power

    Disconnect the negative battery cable before servicing the fuel system electronics.

  2. Repair Wiring

    If the diagnostic checks revealed a short or break in the harness, repair the damaged section of the wiring or replace the pigtail connector.

  3. Replace the Solenoid

    If the wiring is intact but the valve failed the resistance test, clean the area around the high-pressure fuel pump to prevent contamination. Remove the mounting bolts securing the Suction Control Valve to the pump and extract the valve. Lubricate the O-rings on the new valve with clean diesel fuel and install it, torquing the bolts to OEM specifications.

  4. Reassemble and Prime

    Reconnect the electrical harness and battery. Prime the fuel system to remove any air introduced during the repair.

  5. Reset ECU and Test

    Clear the 000613.31 fault code from the ECU using a diagnostic tool. Run the machine under various operating conditions to verify the fuel pressure tracks the commanded pressure and the code does not return.

Parts you might need

(4)
  • Fuel Pump Suction Control Valve

    DZ111140

    Fits many 4045 engines including 5085E, 5090M, 5100M, and various construction equipment.

  • Fuel Pump Suction Control Valve

    DZ111135

    John Deere OEM

  • Suction Control Valve

    RE543767

    For earlier or alternative HPCR pump configurations.

  • Suction Control Valve

    RE530337

    For earlier or alternative HPCR pump configurations.

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