653.02

John Deere 653.02 – ECU: Injector #3 Part # Data Invalid

Issue description

The control module has detected an incorrect injector part number or an incorrect calibration QR code programmed into the system for engine cylinder #3.

Applies to these machines

  • 5085E
  • 5090E
  • 5090EL
  • 5100E
  • 5065M
  • 5075M
  • 5085M
  • 5100M
  • 5100MH
  • 5100ML
  • 5115ML
  • 5095M
  • 5095MH
  • 5105M
  • 5015ML
  • 5090M
  • 5115M
  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 6105D
  • 6115D
  • 6125M
  • 6170R
  • 7200R
  • 7630
  • 7730
  • 7830
  • 7930
  • 8310RT
  • 8335RT
  • 8360RT
  • 9430
  • 9530
  • 9630
  • 317
  • 320
  • CT322
  • 540G-III
  • 548G-III
  • 640
  • 648G-III
  • 460D
  • 1070E
  • 1170E
  • 1110E
  • 1210E
  • 1510E
  • 130G
  • 160GLC
  • 180GLC
  • 210GLC
  • 250GLC
  • 210K
  • 310SK
  • 344K
  • 410K
  • 444K
  • 524K
  • 544K
  • 605K

Check the cause

  1. Verify if fuel injector #3 was recently replaced. If a new injector was installed but not programmed into the ECU, this code will trigger.

  2. Inspect the physical part number on the fuel injector installed in cylinder #3 to ensure it is the correct OEM part for your specific engine.

  3. Read the QR code/calibration code printed directly on the injector body and use a diagnostic tool to read the calibration data currently stored in the ECU for cylinder #3. The codes must perfectly match.

Repair steps

  1. Replace incorrect injector

    If the wrong injector is installed: Remove the incorrect injector from cylinder #3 and install the correct OEM fuel injector.

  2. Connect diagnostic scanner

    If the correct injector is installed (Calibration Fix): Connect John Deere Service ADVISOR (or a compatible heavy-duty diagnostic scanner) to the machine's diagnostic port.

  3. Navigate to ECU programming

    Navigate to the ECU programming/calibration menu.

  4. Input calibration code

    Select cylinder #3 and input the correct injector calibration code (QR code) found on the injector body.

  5. Save calibration

    Save the calibration to the ECU.

  6. Clear fault code

    Clear the active 000653.02 fault code.

  7. Verify repair

    Restart the engine and verify that the code does not return and the engine runs smoothly.

Parts you might need

(9)
  • Common Rail Fuel Injector (OEM)

    RE545562

    Always verify the exact part number against your machine's serial number, as installing the wrong part number will immediately trigger this exact fault code.

  • Common Rail Fuel Injector (OEM)

    RE543351
  • Common Rail Fuel Injector (OEM)

    RE556741
  • Common Rail Fuel Injector (OEM)

    RE531801
  • Common Rail Fuel Injector (Remanufactured)

    SE502671
  • Common Rail Fuel Injector (Remanufactured)

    SE502088
  • Common Rail Fuel Injector (Denso)

    095000-0590
  • Common Rail Fuel Injector (Denso)

    295050-1430
  • Common Rail Fuel Injector (Alliant Power)

    AP52907

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