John Deere 654.02 – ECU: Injector Number 4 Part Number Data Invalid
Issue description
The Engine Control Unit (ECU) has detected that an incorrect fuel injector part number or invalid calibration string (QR code/trim code) has been programmed or installed for engine cylinder #4.
Applies to these machines
50 machines- 5085E
- 5090E
- 5090EL
- 5100E
- 5065M
- 5075M
- 5085M
- 5100M
- 5100MH
- 5100ML
- 5115ML
- 5095M
- 5095MH
- 5105M
- 5015ML
- 5090M
- 5115M
- 6110M
- 6120M
- 6130M
- 6145M
- 6155M
- 6175M
- 6195M
- 6110R
- 6120R
- 6130R
- 6145R
- 6155R
- 6175R
- 6195R
- 6215R
- 6M-1654
- 6M-1854
- 6M-2104
- 7185J
- 7195J
- 7205J
- 7210J
- 7225J
- 7630
- 7730
- 7830
- 7930
- 7810
- 9570 STS
- 9670 STS
- 9770 STS
- 9870 STS
- 4930 Self-Propelled Sprayer
Check the cause
Restart the engine to verify if the active DTC reappears, as communication glitches can sometimes trigger the code
Physically inspect the fuel injector installed in cylinder #4 to ensure it is the correct OEM part number for your specific engine model
Verify that the correct calibration code (trim code/QR code) printed on the injector was entered into the ECU, especially if the injector was recently replaced
Repair steps
Connect Diagnostic Tool
Connect John Deere Service ADVISOR (or a compatible heavy-duty diagnostic scanner) to the machine's diagnostic port.
Read Injector Data
Navigate to the ECU programming/calibration section and read the current calibration code programmed for cylinder #4.
Compare Codes
Compare the programmed code in the ECU to the physical calibration code printed on the top/side of the cylinder #4 fuel injector.
Reprogram (If Applicable)
If the code in the ECU is incorrect, invalid, or missing, use the diagnostic tool to input the correct calibration string for the injector.
Replace Injector (If Applicable)
If the physical injector is the wrong part number for the engine, or if it has failed internally and cannot be calibrated, remove the fuel lines and retaining clamps, extract the incorrect injector, and install a correct, genuine OEM replacement.
Program New Injector
If a new injector is installed, you must program its new calibration code into the ECU.
Clear Codes and Test
Clear the 000654.02 fault code from the ECU, start the engine, and verify that the code does not return and the engine runs smoothly.
Parts you might need
(14)Electronic Fuel Injector (Common Rail)
RE545562Common for 5085E, 5100E, etc. Manufactured by Denso (Denso #095000-0590).
Electronic Fuel Injector (Common Rail)
SE502671Remanufactured
Electronic Fuel Injector (Common Rail)
RE543351Remanufactured
Electronic Fuel Injector (Common Rail)
RE531209Manufactured by Denso (Denso #095000-6310).
Electronic Fuel Injector (Common Rail)
RE508361Electronic Fuel Injector (Common Rail)
RE530362Electronic Fuel Injector (Common Rail)
RE546784Electronic Fuel Injector (Common Rail)
SE501925Electronic Fuel Injector (Common Rail)
DZ100212Electronic Fuel Injector (Common Rail)
RE546781Manufactured by Denso (Denso #095000-6490).
Electronic Fuel Injector (Common Rail)
RE524382Electronic Fuel Injector (Common Rail)
RE529118Electronic Fuel Injector (Common Rail)
SE501926Electronic Fuel Injector (Common Rail)
RE557275OEM John Deere.
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