656.05

John Deere 656.05 – Engine Control Unit (ECU): Injector Number 6 Circuit Has High Resistance

Issue description

The Engine Control Unit (ECU) has detected that the current going to fuel injector number 6 is less than expected, indicating a high resistance condition in the injector's electrical circuit. This high resistance can be caused by an open circuit or an increase in ohms somewhere within the injector 1 circuit.

Applies to these machines

  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 7610
  • 7710
  • 7810
  • 7720
  • 7820
  • 7920
  • 9200
  • 9300
  • 9400
  • 7R/8R series
  • 444J
  • 544J
  • 624J
  • 644K
  • 724K
  • 750J
  • 850J
  • 4930
  • 350GLC
  • 380GLC

Check the cause

  1. Cycle the Power: Restart the engine to verify if the active Service Code reappears. Sometimes, resetting the communication messages clears intermittent faults.

  2. Wiring Harness Inspection: Check the wiring harness between the Engine ECU and the cylinder #6 injector for open circuits, chafing, or disconnected plugs.

  3. Connector Pin Test: Check the connector terminals at the injector and ECU. Do not force standard multimeter probes into the connector terminals, as this will cause damage and spread the pins. Use a proper connector adapter test kit (like John Deere tool JT07328) to take measurements.

  4. Solenoid Resistance Test: Measure the resistance of the cylinder #6 injector solenoid directly to determine if the coil is open or out of specification.

Repair steps

  1. Safety First

    Turn off the engine. If working on an HPCR engine, relieve any high-pressure fluid in the fuel lines before disconnecting them to prevent injection injuries.

  2. Harness Repair

    If the diagnostic checks reveal a broken wire or damaged connector leading to cylinder #6, repair or replace the engine wiring harness.

  3. Access the Injector

    If the wiring is intact, the fault is a failed injector solenoid. Remove the valve cover (if the engine uses under-cover EUIs) or clear the top-end components to access the common rail injector for cylinder #6.

  4. Remove the Faulty Injector

    Disconnect the electrical connector from the #6 injector. Remove the hold-down clamp and extract the faulty injector.

  5. Install the New Injector

    Install the replacement injector using new O-rings and sealing washers. Torque the hold-down clamp to OEM specifications.

  6. Reassembly

    Reconnect the electrical connector and reassemble the fuel lines and valve cover.

  7. ECU Calibration

    Depending on the engine model (e.g., 9.0L HPCR), you must enter the new injector's trim/calibration code into the Engine ECU using a diagnostic tool so the ECU can properly fuel the cylinder.

  8. Clear Codes

    Clear the fault codes and run the engine to verify the repair.

Parts you might need

(22)

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