91.02

John Deere 91.02 – OIC, UIC, TIA, or EPC: Accelerator Pedal Potentiometer, Voltages at Channel 1 and Channel 2 Not in the Correct Ratio

Issue description

The control unit has detected a mismatch between the dual output signals of the accelerator pedal potentiometer (Sensor B79). The voltage at Channel 1 (lead 6066) must be exactly double the voltage of Channel 2 (lead 6045). When this ratio is incorrect, the system limits or completely disables the function of the foot accelerator pedal to prevent unsafe, unintended acceleration.

Applies to these machines

  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 8245R
  • 8270R
  • 8295R
  • 8320R
  • 8335R
  • 8345R
  • 8370R
  • 8400R
  • 6090MC
  • 6100MC
  • 6110RC

Check the cause

  1. Inspect the wiring harness at the accelerator pedal potentiometer (B79) for loose pins, corrosion, or damaged insulation

  2. Measure the output voltages at Channel 1 (lead 6066) and Channel 2 (lead 6045) while slowly depressing the pedal to confirm Channel 1 is exactly double Channel 2

  3. Test the circuit for shorts to ground or open circuits in the wiring leading back to the OIC/Cab module

  4. Clear the code via the display, cycle the ignition key off and back on, and check if the code returns to rule out a momentary glitch

Repair steps

  1. Disconnect Power

    Disconnect the tractor's battery to prevent electrical spikes while working with cab modules.

  2. Access the Pedal

    Lift or remove the rubber floor mat up and over the foot throttle assembly.

  3. Remove Assembly

    Remove the mounting cap screws holding the foot throttle assembly to the cab floor.

  4. Disconnect Sensor

    Unplug the electrical harness connector from the foot throttle sensor (B79).

  5. Swap Component

    Remove the cover from the back side of the foot throttle to access the rotary potentiometer. Remove the faulty sensor and install the new one. (Note: On some IVT models, the entire pedal assembly is replaced as a single sealed unit).

  6. Reinstall

    Bolt the pedal assembly back to the floor, reconnect the wiring harness, and lay the floor mat flat.

  7. Relearn/Calibrate

    Reconnect the battery. Turn the key to the ON position without starting the engine. The tractor's ECU may require a few minutes to relearn the new sensor's base voltage parameters. Clear any stored OIC 000091.02 codes.

Parts you might need

(9)
  • Accelerator Pedal Rotary Position Sensor / Potentiometer

    AL175213

    Common on 5E, 6M, 6R series

  • Accelerator Pedal Rotary Position Sensor / Potentiometer

    AL176500
  • Foot Throttle Sensor (Sensor with Cover)

    SJ292682
  • Foot Throttle Sensor (Sensor with Cover)

    RE261369
  • Complete Accelerator Pedal Assembly

    AL232013

    IVT Accelerator Pedal

  • Complete Accelerator Pedal Assembly

    AL223555
  • Complete Accelerator Pedal Assembly

    AL219062
  • Complete Accelerator Pedal Assembly

    AL172025

    Replaces AL153826, AL162510

  • Accelerator Pedal Spring

    L78701

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