000091.04

John Deere 000091.04 – CAB: Accelerator Pedal Signal Voltage Low

Issue description

The system has detected a signal voltage from the accelerator pedal that is below the normal operating range. This fault is logged in the Cab Control Unit (CAB/TIA/OIC) and can affect the proper operation of the tractor's speed control. The condition is typically caused by electrical issues ranging from a faulty pedal position sensor to damaged wiring and connections.

Applies to these machines

  • 6110M
  • 6120M
  • 6130M
  • 6145M
  • 6155M
  • 6175M
  • 6195M
  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 8130
  • 8230
  • 8330
  • 8430
  • 8530
  • 9230
  • 9330
  • 9430
  • 9530
  • 9630
  • 7715
  • 7815
  • 204L
  • 304L
  • WL56
  • 5010
  • 6020
  • 6030
  • 7030
  • 5E
  • 5M
  • 5R
  • 6D
  • 6E
  • 6J

Check the cause

  1. Inspect the wiring harness leading to and from the accelerator pedal position sensor for chafing, pinching, or rodent damage. Ensure all connectors are clean, secure, and free of corrosion.

  2. Check for power and ground at the sensor. With the ignition on, use a multimeter to verify a 5-volt reference signal at the power supply terminal and test for continuity between the sensor's ground terminal and chassis ground.

  3. Test the sensor signal by back-probing the signal wire with the ignition on. Voltage should be around 0.5 volts at rest and increase smoothly to 4.5-4.7 volts as the pedal is fully depressed. Sudden drops, spikes, or dead spots indicate a faulty sensor.

  4. Check for intermittent issues by wiggling the wiring harness while monitoring the sensor's voltage to see if the reading is affected.

Repair steps

  1. Replace sensor or pedal assembly

    If diagnostic checks point to a faulty sensor, disconnect the electrical connector. Depending on the model, either unbolt the separate sensor from the pedal assembly and install the new one, or unbolt the entire pedal assembly from the cab floor and replace it.

  2. Calibrate the accelerator pedal

    Enter the tractor's diagnostic or service mode through the display and navigate to the accelerator pedal calibration menu. Slowly press the pedal from the idle position to the fully depressed position and release it as prompted by the system. Repeat if necessary to allow the control unit to learn the new sensor's voltage range.

Parts you might need

(8)
  • OEM John Deere (or CTP aftermarket). Compatible with various 6R series, combines, and loaders.

  • Used throttle pedal assembly, confirm fitment for specific model.

  • Accelerator Pedal Assembly

    AT521658

    Compatible with various G, P, K, and L series loaders and graders.

  • Accelerator Pedal Assembly

    AT405596

    Listed for the WL56 model.

  • Foot Throttle Assembly

    RE243294

    Specific model compatibility should be verified.

  • Potentiometer for Accelerator Pedal

    57361

    Non-OEM reference number. Mentioned for 5010, 6020, 6030, 7030, 5E, 5M, 5R, 6M, 6R, 6D, 6E, and 6J series.

  • Accelerator Pedal Sensor, Rotary Position

    AL223555

    OEM John Deere part, +/-45 Degree/1-Channel, PWM Output. Compatible with various 6M and 6R series.

  • OEM John Deere part. Compatible with various 5E, 6M, and 6R series.

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