974.03

John Deere 974.03 – ACU, EPC, UIC, or ECU / ECM: Hand Throttle Sensor Circuit Voltage Problem

Issue description

The control unit measures a voltage in excess of 4.7 volts at the signal input of the hand throttle potentiometer (sensor B96, lead 6018). This indicates a short to a positive power lead, an open circuit in the sensor wiring, or a problem with the ground connection, which leads to degraded throttle control and engine performance.

Applies to these machines

  • 6110R
  • 6120R
  • 6130R
  • 6145R
  • 6155R
  • 6175R
  • 6195R
  • 6215R
  • 6010-6910
  • 6M series
  • 6R series
  • 7720
  • 7810
  • 7820
  • 7920
  • 7R series
  • 8130
  • 8230
  • 8330
  • 8430
  • 8530
  • 8R series
  • 8310RT
  • 8335RT
  • 8360RT
  • 9230
  • 9330
  • 9430
  • 9530
  • 9630
  • 9R series
  • 9470RT
  • 9520RT
  • 9570RT
  • John Deere 3029
  • PowerTech engines

Check the cause

  1. Inspect the wiring harness and connectors leading to the hand throttle potentiometer (B96) for signs of physical damage, loose pins, or corrosion.

  2. Verify that the ground connection in the potentiometer's circuit is secure and free of corrosion, as a lost ground will cause the signal voltage to spike high.

  3. Use a multimeter to inspect the signal circuit (lead 6018) for any signs of shorting to a positive voltage source or an open circuit.

  4. Test the hand throttle potentiometer's sweep functionality using a diagnostic tool (like John Deere Service ADVISOR) or a multimeter. The voltage should smoothly transition without jumping to 5V or dropping out.

Repair steps

  1. Power Down

    Turn off the engine and place the machine in park. Disconnect the battery if repairing wiring.

  2. Repair Wiring

    If the diagnostic checks revealed a short to power, an open wire, or a bad ground, repair or replace the affected section of the wiring harness.

  3. Replace Sensor

    If the wiring is intact but the sensor fails the sweep test or internally shorts to 5V, remove the mounting screws/clips holding the hand throttle potentiometer in the armrest/dash console and disconnect the electrical plug. Install the new potentiometer.

  4. Reassemble and Reconnect

    Plug the sensor back in and secure it to the console.

  5. Reset and Test

    Turn the key on, clear the active codes via the CommandCenter display or Service ADVISOR, and test the hand throttle to ensure smooth engine RPM response and verify the code does not return.

Parts you might need

(4)
  • Hand Throttle Rotary Position Sensor

    AL159541

    OEM Part Number

  • Throttle Position Sensor

    AL113868

    Alternative/Superseded OEM Part Number

  • Throttle Position Sensor

    AL110351

    Alternative/Superseded OEM Part Number - common on 6000 series

  • Hand Throttle Sensor Kit

    SMX0522731

    Hand Throttle Sensor Kit

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