04.03.ED

Massey Ferguson 04.03.ED – TRANS: Clutch Pedal Not Calibrated (TRANS)

Issue description

The transmission control module has lost the calibration values for the clutch pedal potentiometer (sensor), or the sensor is reading outside of its previously learned 0% (fully released) and 100% (fully depressed) stroke parameters.

Applies to these machines

  • 7714
  • 7715
  • 7715S
  • 7716
  • 7716S
  • 7718
  • 7718S
  • 7719
  • 7720
  • 7720S
  • 7722
  • 7722S
  • 7724
  • 7724S
  • 7726
  • 7726S
  • Tier 4 (2015-2021)
  • 7614
  • 7615
  • 7616
  • 7618
  • 7619
  • 7620
  • 7622
  • 7624
  • 7626
  • 4700 Series
  • 5400 Series
  • 5600 Series
  • 6200 Series
  • 6400 Series
  • 6600 Series
  • 6700 Series
  • 7400 Series
  • 8400 Series
  • 8600 Series
  • 8700 Series

Check the cause

  1. Inspect the clutch pedal potentiometer (located on the pedal assembly) for physical damage, loose mounting screws, or a disconnected wiring harness

  2. Ensure the clutch pedal mechanism moves freely without binding and that no debris is preventing it from reaching the top or bottom of its stroke

  3. Verify transmission oil is up to operating temperature (typically above 50°C / 122°F, or between 35°C-45°C depending on the exact model year) before attempting calibration

Repair steps

  1. Prepare tractor for calibration

    Park the tractor on flat ground, engage the handbrake, place the shuttle lever in Neutral, and ensure the PTO is disengaged.

  2. Warm up transmission

    Warm up the transmission gear oil to at least 50°C (can be aided by engaging the PTO while parked).

  3. Idle engine

    Leave the engine running at idle.

  4. Access service menu

    Enter the dashboard service menu (usually by holding the 'A' or main menu button on the dash).

  5. Select calibration

    Use the arrow buttons to navigate to the CALIBRATION menu, then select Clutch Pedal Calibration.

  6. Perform calibration

    Follow the on-screen prompts. You will typically be asked to leave the pedal fully up and confirm, then press the pedal fully down to the floor and confirm.

  7. Verify calibration success

    If successful, the display will show 'OK'. If the display throws a 'U' code or fails to calibrate, the potentiometer is faulty and must be replaced.

  8. Disconnect battery

    Disconnect the battery before beginning sensor replacement.

  9. Unplug sensor

    Unplug the wiring harness from the clutch pedal potentiometer.

  10. Remove old sensor

    Remove the mounting screws and remove the old sensor.

  11. Install new sensor

    Install the new sensor, ensuring the mechanical linkage/tang aligns correctly with the pedal pivot.

  12. Reconnect battery and calibrate

    Reconnect the battery and perform the calibration procedure outlined above to teach the TRANS module the new sensor's limits.

Parts you might need

(4)
  • Clutch Pedal Potentiometer (Axle Direction Sensor)

    3784361M1

    Primary OEM Part Number. Fits almost all Dyna-transmission Massey Ferguson tractors from the 5400 series up to the 8700 series.

  • Clutch Pedal Potentiometer (Axle Direction Sensor)

    4274087M1

    Alternative OEM Part Number

  • Standard Clutch Pedal Switch

    4272778M1

    Standard clutch pedal switch used for safety interlocks

  • Standard Clutch Pedal Switch

    4295389M4

    Standard clutch pedal switch used for safety interlocks

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