E102.04

Massey Ferguson E102.04 – Engine Control Unit (ECU): Intake Boost Pressure Sensor Signal Issue

Issue description

The Engine Control Unit (ECU) has detected a signal issue from the Intake Boost Pressure Sensor, indicating it is not providing accurate pressure readings. This can be caused by the sensor's voltage being either above or below the normal range, or an open circuit. The ECU relies on this signal to regulate the turbocharger's wastegate and optimize engine performance.

Applies to these machines

  • 7616
  • 5612
  • 7622
  • Interim Tier 4 (2012-2015)
  • 7614
  • 5611
  • 7615
  • 5610
  • 5613
  • 7620
  • 5609
  • 7618
  • 5608
  • 7619
  • 7626
  • 7624
  • 3630
  • 3640
  • 3650
  • 3660
  • 4707
  • 4708
  • 4709
  • 4710
  • T4 (2015-2021)
  • 5470
  • 5480
  • 5613 iT4 (2013-2016)
  • 6460
  • 6470
  • 6485
  • 6490
  • 6495
  • 6497
  • 6499
  • 7485
  • 7490
  • 7495
  • 8450
  • 8460
  • 8470
  • 8480
  • 8600 Series

Check the cause

  1. Inspect the intake manifold pressure (boost) sensor and its wiring harness for visible damage, melting, or wear

  2. Disconnect the sensor and check the 4-pin connector for moisture, corrosion, or loose pins (a common cause of low voltage signals)

  3. Use a multimeter to test the sensor's 5V supply wire and signal wire for continuity to the ECU, and ensure the signal wire is not shorted to ground

  4. Remove the sensor and check the tip for heavy soot or carbon buildup that could block the sensor port

  5. Use a diagnostic scanner to read the live MAP/Boost pressure data with the engine off; it should read atmospheric pressure (if it reads 0 or negative, the sensor or circuit is dead)

Repair steps

  1. Power Down

    Turn off the tractor, remove the key, and allow the engine to cool.

  2. Locate the Sensor

    Locate the boost pressure sensor, which is mounted directly on the intake manifold.

  3. Disconnect

    Press the release tab and carefully unplug the electrical connector from the sensor.

  4. Remove Sensor

    Remove the retaining bolt(s) securing the sensor to the manifold. Gently pull the sensor straight out.

  5. Clean or Replace

    If the sensor is heavily caked in soot, you can attempt to clean it with a specialized electronic parts cleaner. However, if the circuit has failed internally (common with FMI 4), replacement is required.

  6. Install New Sensor

    Insert the new sensor into the manifold port, ensuring the O-ring seats properly to prevent boost leaks. Tighten the retaining bolt.

  7. Reconnect

    Plug the electrical connector back in until it clicks securely.

  8. Clear Codes

    Turn the key to the ON position. Use a diagnostic tool to clear the E102.04 / SPN 102 FMI 4 fault code. Start the engine and let it idle for 1 minute to validate the repair and ensure the check engine light remains off.

Parts you might need

(13)
  • Most common for 3600, 5400, 6400, 7400, 8400 series

  • Commonly listed for 5700 series and newer

  • Intake Manifold Pressure Sensor / Boost Pressure Sensor

    54539
  • Intake Manifold Pressure Sensor / Boost Pressure Sensor

    7064664M1
  • Intake Manifold Pressure Sensor / Boost Pressure Sensor

    0281006102

    Bosch

  • Intake Manifold Pressure Sensor / Boost Pressure Sensor

    0281002743

    Bosch

  • Intake Boost Pressure Sensor / MAP Sensor

    V836864362

    Ensure you match the specific part number to your engine's serial number or exact tractor model.

  • Intake Boost Pressure Sensor / MAP Sensor

    837073934

    Ensure you match the specific part number to your engine's serial number or exact tractor model.

  • Intake Boost Pressure Sensor / MAP Sensor

    836666980

    Ensure you match the specific part number to your engine's serial number or exact tractor model.

  • Intake Boost Pressure Sensor / MAP Sensor

    0281006409

    Bosch Cross-Reference. Ensure you match the specific part number to your engine's serial number or exact tractor model.

  • Intake Boost Pressure Sensor / MAP Sensor

    0281002576

    Bosch Cross-Reference. Ensure you match the specific part number to your engine's serial number or exact tractor model.

  • SensorV837070201

    Compatible with 4700, 5400, 5600, 5700, 6400, 6700, 7700, and 8700 series.

  • Boost Sensor

    4308786M11

    Suitable for Massey Ferguson 6485.

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